Simulation and Optimization Experiment: Working Process of a Cleaning Device for Flax Combine Harvester

• Published in: Agriculture (Basel) Vol. 13; no. 11; p. 2123
• Main Authors: Dai, Fei, Xu, Pengqing, Yuan, Zixiang, Shi, Ruijie, Zhao, Yiming, Song, Xuefeng, Zhao, Wuyun
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 01.11.2023
• Subjects: Agricultural equipment; agricultural machinery; Amplitudes; Analysis; CFD–DEM coupling; Cleaning; Cleaning process; Combine harvesters; Composite materials; Design of experiments; Design optimization; Experimental design; Field study; Field tests; Flax; Flow velocity; Grain; Harvesting; Impurities; Mathematical models; numerical simulation; Optimization; parameter optimization; Parameters; Seeds; Simulation; Simulation methods; Technology application; Verification; Wind; Wind speed; China
• ISSN: 2077-0472; 2077-0472
• DOI: 10.3390/agriculture13112123

The aim of this study was to investigate the effects of different working parameters on the cleaning efficiency of a cleaning device during the separation and cleaning process in a flax joint harvesting machine. To achieve this objective, CFD–DEM joint simulation technology was used to construct a CFD model of the cleaning device and a DEM model of the discharged flax material; the simulation results show the flax cleaning process. The Box–Behnken experimental design method was used to establish a mathematical model between the vibrating sieve frequency, vibrating sieve amplitude, fan wind speed, seed impurity rate, and cleaning loss rate to find the optimum combination of cleaning equipment parameters and to conduct a field verification test. The simulation test results show that, when the vibrating sieve frequency is 6 Hz, the vibrating sieve amplitude is 14.42 mm, the fan wind speed is 5.96 m/s, and the machine cleaning effect is the best; the simulation test was measured following a seed impurity rate of 2.97% and cleaning loss rate of 2.17%. The field test verification results show that, after optimizing the working parameters of the cleaning device, the cleaning loss rate is 3.58% and the impurity rate of the grain combine harvester is 3.16%, thus meeting the national and industry requirements. The test results and simulation results are highly consistent with the model, thereby verifying the reliability of the model. The results of the study provide a reference for the design and performance optimization of the flax combine cleaner.