Sensor Issues and Requirements for Developing Real-Time Control for Plasma Spray Deposition
This paper discusses the requirements of sensors that could be used both for advanced real-time control as well as manual torch operator control of plasma spray processes, and reviews the critical issues associated with design and implementation of such sensors. The focus is on yttria-stabilized zir...
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Published in | Journal of thermal spray technology Vol. 19; no. 4; pp. 723 - 735 |
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Main Authors | , , , , , , |
Format | Journal Article |
Language | English |
Published |
Boston
Springer US
01.06.2010
Springer Springer Nature B.V |
Subjects | |
Online Access | Get full text |
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Summary: | This paper discusses the requirements of sensors that could be used both for advanced real-time control as well as manual torch operator control of plasma spray processes, and reviews the critical issues associated with design and implementation of such sensors. The focus is on yttria-stabilized zirconia for thermal barrier coatings. The overarching requirement is that the sensor must capture the subset of particles that contributes most to coating properties and that the resulting measurements of these critical subdistributions must be aggregated in a manner that correlates best to the coating buildup. For deposition rate control, the focus of this work, experiments show that the mass flux of molten particles correlates better with coating thickness than bulk-average temperature or light intensity. However, measurement of molten mass flux for control requires sensors that are capable of sensing particle states at high rates from across a large portion of the full plume. |
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Bibliography: | ObjectType-Article-2 SourceType-Scholarly Journals-1 ObjectType-Feature-1 content type line 23 |
ISSN: | 1059-9630 1544-1016 |
DOI: | 10.1007/s11666-010-9490-3 |