Research on Thermal Error Modeling of Motorized Spindle Based on BP Neural Network Optimized by Beetle Antennae Search Algorithm

• Published in: Machines (Basel) Vol. 9; no. 11; p. 286
• Main Authors: Li, Zhaolong, Zhu, Bo, Dai, Ye, Zhu, Wenming, Wang, Qinghai, Wang, Baodong
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 01.11.2021
• Subjects: Accuracy; Antennae; Back propagation; Back propagation networks; Beetle antennae search algorithm; Clustering; Error compensation; Genetic algorithms; High speed machining; high-speed motorized spindle; Machine tools; Machining; Motorized spindles; Neural networks; Optimization; Prediction models; Search algorithms; Support vector machines; temperature-sensitive points; thermal drift; thermal error modeling
• ISSN: 2075-1702; 2075-1702
• DOI: 10.3390/machines9110286

High-speed motorized spindle heating will produce thermal error, which is an important factor affecting the machining accuracy of machine tools. The thermal error model of high-speed motorized spindles can compensate for thermal error and improve machining accuracy effectively. In order to confirm the high precision thermal error model, Beetle antennae search algorithm (BAS) is proposed to optimize the thermal error prediction model of motorized spindle based on BP neural network. Through the thermal characteristic experiment, the A02 motorized spindle is used as the research object to obtain the temperature and axial thermal drift data of the motorized spindle at different speeds. Using fuzzy clustering and grey relational analysis to screen temperature-sensitive points. Beetle antennae search algorithm (BAS) is used to optimize the weights and thresholds of the BP neural network. Finally, the BAS-BP thermal error prediction model is established. Compared with BP and GA-BP models, the results show that BAS-BP has higher prediction accuracy than BP and GA-BP models at different speeds. Therefore, the BAS-BP model is suitable for prediction and compensation of spindle thermal error.