A modified analytical cutting force prediction model under the tool flank wear effect in micro-milling nickel-based superalloy

This study attempts to develop a micro-milling force model under cutting conditions considering tool flank wear effect during micro-milling of nickel-based superalloy with coated carbide micro-milling tools based on our three-dimensional dynamic cutting force prediction model established earlier. Th...

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Bibliographic Details
Published inInternational journal of advanced manufacturing technology Vol. 91; no. 9-12; pp. 3709 - 3716
Main Authors Lu, Xiaohong, Wang, Furui, Jia, Zhenyuan, Si, Likun, Zhang, Chi, Liang, Steven Y.
Format Journal Article
LanguageEnglish
Published London Springer London 01.08.2017
Springer Nature B.V
Subjects
CAE) and Design
Carbide tools
Coating effects
Computer simulation
Computer-Aided Engineering (CAD
Cutting force
Cutting forces
Cutting parameters
Cutting tools
Cutting wear
Engineering
Finite element method
Industrial and Production Engineering
Machining
Mathematical models
Mechanical Engineering
Media Management
Milling (machining)
Nickel
Nickel base alloys
Original Article
Prediction models
Production planning
Stress concentration
Superalloys
Thermal simulation
Three dimensional models
Tool wear
Micro-milling
Nickel-based superalloy
Cutting force model
Flank wear
Finite element simulation
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Summary:This study attempts to develop a micro-milling force model under cutting conditions considering tool flank wear effect during micro-milling of nickel-based superalloy with coated carbide micro-milling tools based on our three-dimensional dynamic cutting force prediction model established earlier. The tool wear condition in micro-milling nickel-based superalloy was obtained by finite element method. A 3D thermal-mechanical coupled simulation model for micro-milling nickel-based superalloy was developed to obtain the tool wear conditions and the distribution of stress. For the given tool geometries and machining conditions, the cutting forces considering tool flank wear effect could be determined conveniently. In addition, experiments of micro-milling nickel-based superalloy were conducted to estimate the validity of the modified model. The results showed that the proposed modified force analytical model could predict micro-milling cutting forces more accurately.
ISSN:0268-3768
1433-3015
DOI:10.1007/s00170-017-0001-2