Silicon-Containing Spin-on Underlayer Material for Step and Flash Nanoimprint Lithography

Nanoimprint lithography is a newly developed patterning method that employs a hard template for the patterning of structures at micro- and nanometer scales. This technique has many advantages such as cost reduction, high resolution, low line edge roughness (LER), and easy operation. However, resist...

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Bibliographic Details
Published inJapanese Journal of Applied Physics Vol. 49; no. 7; pp. 075201 - 075201-5
Main Authors Takei, Satoshi, Ogawa, Tsuyoshi, Deschner, Ryan, Jen, Kane, Nihira, Takayasu, Hanabata, Makoto, Willson, C. Grant
Format Journal Article
LanguageEnglish
Published The Japan Society of Applied Physics 01.07.2010
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Summary:Nanoimprint lithography is a newly developed patterning method that employs a hard template for the patterning of structures at micro- and nanometer scales. This technique has many advantages such as cost reduction, high resolution, low line edge roughness (LER), and easy operation. However, resist peeling, defects, low degree of planarization, and low throughput issues present challenges that must be resolved in order to mass produce advanced nanometer-scale devices. In this study, the new approach of using a silicon-containing spin-on hard mask underlayer material with high adhesion by reacting methacrylate groups of the underlayer to the acrylate groups of resist material during ultraviolet irradiation was demonstrated to obtain the excellent patterning dimensional accuracy and increase the process latitudes. The performance of this process is evaluated by using step and flash imprint lithography. The obtained high adhesion between the underlayer and resist material was found to lead a silicon-containing underlayer material to excellent patterning dimensional accuracy and 80 nm straight profiles. We expect that the silicon-containing a spin-on hard mask material under organic resist will be one of the most promising materials in the next generation of nanoimprint lithography.
Bibliography:(Color online) Minimum feature size reduction in semiconductor devices by Moore's law. (Color online) SFIL process. (Color online) Poor planarization, resist pattern peeling, and other defects in nanoimprint processes. (Color online) Material design of silicon-containing spin-on underlayer material (NCI-NIL-U01): (1) deposition of resist droplets, (2) spreading of the resist by imprinting, (3) UV irradiation, and (4) template release. Chemical structure of a silicon-containing polymer in NCI-NIL-U01. (Color online) IMPRIO100 for (a) SFIL and (b) resist drop map. Resist profiles on NCI-NIL-U01 in nanoimprint lithography. Dependence of total resist dispense volume on residual thickness. Planarization in NCI-NIL-U01.
ISSN:0021-4922
1347-4065
DOI:10.1143/JJAP.49.075201