Assessment of Electric Arc Furnace (EAF) Steel Slag Waste’s Recycling Options into Value Added Green Products: A Review

• Published in: Metals (Basel ) Vol. 10; no. 10; p. 1347
• Main Authors: Teo, Pao Ter, Zakaria, Siti Koriah, Salleh, Siti Zuliana, Taib, Mustaffa Ali Azhar, Mohd Sharif, Nurulakmal, Abu Seman, Anasyida, Mohamed, Julie Juliewatty, Yusoff, Mahani, Yusoff, Abdul Hafidz, Mohamad, Mardawani, Masri, Mohamad Najmi, Mamat, Sarizam
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 01.10.2020
• Subjects: Building materials; Capital costs; Carbon; Chemical composition; Chemical properties; Construction industry; Construction materials; Continuous casting; EAF steel slag; Economic conditions; Electric arc furnaces; Environmental impact; Highway construction; Industrial applications; Iron compounds; Laboratory tests; Malaysian steelmaking industry; Metal scrap; Portland cements; recycle options of EAF slag; Recycling; Separation; Slag; Slag disposal; Steel alloys; Steel industry; Steel making; Steel production; Steel products; Steel scrap; Wastewater treatment; Malaysia; China; Japan; Germany
• ISSN: 2075-4701; 2075-4701
• DOI: 10.3390/met10101347

Steel slag is one of the most common waste products from the steelmaking industry. Conventional methods of slag disposal can cause negative impacts on humans and the environment. In this paper, the process of steel and steel slag production, physical and chemical properties, and potential options of slag recycling were reviewed. Since steel is mainly produced through an electric arc furnace (EAF) in Malaysia, most of the recycling options reviewed in this paper focused on EAF slag and the strengths and weaknesses of each recycle option were outlined. Based on the reports from previous studies, it was found that only a portion of EAF slag is recycled into more straightforward, but lower added value applications such as aggregates for the construction industry and filter/absorber for wastewater treatments. On the other hand, higher added value recycling options for EAF slag that are more complicated such as incorporated as raw material for Portland cement and ceramic building materials remain at the laboratory testing stage. The main hurdle preventing EAF slag from being incorporated as a raw material for higher added value industrial applications is its inconsistent chemical composition. The chemical composition of EAF slag can vary based on the scrap metal used for steel production. For this, mineral separation techniques can be introduced to classify the EAF slag base on its physical and chemical compositions. We concluded that future research on recycling EAF slag should focus on separation techniques that diversify the recycling options for EAF slag, thereby increasing the waste product’s recycling rate.