Impact of process parameters on the dynamic behavior of Inconel 718 fabricated via laser powder bed fusion

• Published in: International journal of advanced manufacturing technology Vol. 132; no. 7-8; pp. 3655 - 3669
• Main Authors: Abruzzo, Michele, Macoretta, Giuseppe, Monelli, Bernardo Disma, Romoli, Luca
• Format: Journal Article
• Language: English
• Published: London Springer London 01.06.2024; Springer Nature B.V
• Subjects: Additive manufacturing; Advanced manufacturing technologies; Aerospace industry; CAE) and Design; Computer-Aided Engineering (CAD; Damping; Energy; Engineering; Heat treating; Heat treatment; Industrial and Production Engineering; Investigations; Lasers; Mechanical Engineering; Mechanical properties; Media Management; Metal fatigue; Microstructure; Nickel base alloys; Original Article; Powder beds; Process parameters; Productivity; Residual stress; Solidification; Stainless steel; Storage modulus; Superalloys; Titanium alloys; Nickel-based alloys; Laser powder bed fusion; Dynamic behavior; Metallographic analysis; Ping testing
• ISSN: 0268-3768; 1433-3015
• DOI: 10.1007/s00170-024-13526-7

In this research, we investigate the dynamic behavior of Inconel 718 fabricated through laser powder bed fusion (L-PBF), addressing a notable knowledge gap regarding the correlation between process parameters and dynamic properties. The process parameters adopted are deducted from an extension of the Rosenthal solution, formulated to increase the process productivity while avoiding the typical production process defects. The dynamic Young modulus and the structural damping of the material are estimated as a function of the process parameters through ping tests reproducing the flexural vibrations of the specimens in as-built, solutioned, and aged conditions. The microstructure and porosity are investigated through metallographic analyses. The results show a substantial influence of the L-PBF process parameters on the dynamic Young modulus, which markedly increases as the energy density is reduced (23%) and progressively becomes more similar to the conventionally produced material. This influence stands in stark contrast to the relatively modest impact of heat treatments, which underlines a negligible effect of the process-induced residual stress. The structural damping remained approximately constant across all test conditions. The elastic response of the material is found to be primarily influenced by the different microstructures produced as the L-PBF process parameters varied, particularly in terms of the dimensions and shape of the solidification structures. The unexpected relationship between the dynamic Young modulus, energy density, and microstructure unveils the potential to fine-tune the material’s dynamic behavior by manipulating the process parameters, thereby carrying substantial implications for all the applications of additively manufactured components susceptible to significant vibratory phenomena.