Deformation Mechanisms and surface/interface Characteristics of Titanium-based Thermoplastic FMLs under Ultrasonic Impact Loading

• Published in: Ultrasonics Vol. 138; p. 107217
• Main Authors: Guo, Yuqin, Xu, Xingming, Chen, Zhanfu, Yin, Hang, Li, Fuzhu
• Format: Journal Article
• Language: English
• Published: Netherlands Elsevier B.V 01.03.2024
• Subjects: FMLs; Horn; Sizing/Shaping; Surface-Interface characteristics; Ultrasonic impact; Horn; Surface-Interface characteristics; FMLs; Sizing/Shaping; Ultrasonic impact
• ISSN: 0041-624X; 1874-9968
• DOI: 10.1016/j.ultras.2023.107217

•Using ultrasonic impact treatment to prepare FMLs can decreasing the delamination risk of FML specimens.•Ultrasonic amplitude has the most obvious influence on the resin infiltration effect in composite core.•The input ultrasonic energy was dissipated in the form of plastic deformation energy and friction heating.•The research results provide a reliable data source for the establishment of accurate optimization of ultrasonic impact process. Some typical defects like delamination, fiber fracture, non-uniform resin distribution and springback are inevitable as titanium-based thermoplastic FMLs are formed by general stamping process at elevated temperature due to the significant differences of various constituent materials in mechanical and thermal properties as well as deformation mechanism. Thus, a novel ultrasonic impact sizing/shaping process method was proposed in the present work, in which a stepped horn and impact tools with a cylindrical tip end was designed by means of vibration modal and harmonic response analysis, and the corresponding experiment setup was established to verify the process mentioned above. Moreover, ultrasonic impact tests were carried out for titanium-based FMLs stacked by titanium sheet, thermoplastic resin film and carbon fiber reinforced fabric to reveal their sizing/shaping mechanism and the effect of key process parameters such as ultrasonic amplitude, scanning speed of impact tool and its tip end diameter on the surface and interface characteristics of titanium-based FMLs. The research results show that the ultrasonic impact scheme with the ultrasonic amplitude of 12 μm, the scanning speed of impact tool within 2 mm/s ∼ 3 mm/s, the tip end diameter of impact tool within Ø4mm∼Ø6mm are proper for the ultrasonic impact sizing/shaping process of titanium-based FMLs.