Immobilization of heavy metals, selenate, and sulfate from a hazardous industrial side stream by using calcium sulfoaluminate-belite cement

• Published in: Journal of cleaner production Vol. 258; p. 120560
• Main Authors: Piekkari, Katri, Ohenoja, Katja, Isteri, Visa, Tanskanen, Pekka, Illikainen, Mirja
• Format: Journal Article
• Language: English
• Published: Elsevier Ltd 10.06.2020
• Subjects: Encapsulation; Hazardous waste; Immobilization; Leaching; Stabilization/solidification; Encapsulation; Immobilization; Hazardous waste; Leaching; Stabilization/solidification
• ISSN: 0959-6526; 1879-1786
• DOI: 10.1016/j.jclepro.2020.120560

Release of heavy metals from different industries and industrial waste is a major global threat for as well humans as ecosystems. In this study, immobilization of an industrial filter sludge (FS) with an extremely high content of several heavy metals (24.6 wt% Pb, 21.7 wt% Hg, and 9.00 wt% Se) and sulfate via calcium sulfoaluminate-belite (CSAB) cement was tested. The ratios of 25%, 50% and 75% of CSAB addition were tested, and the target was to achieve immobilization of the hazardous components. The leaching of Pb, Hg, SeO4, SO4, Ni, Cd, Cu, and As was monitored, and the structure of the immobilized materials was examined via X-ray powder diffraction (XRD) and field emission scanning electron microscopy-energy dispersive spectroscopy (FESEM-EDS) analysis. It was observed that Hg, Cu, As, Cd, and Ni were immobilized completely and leaching of Pb was reduced by 69% from the theoretical release. On the other hand, the leaching of SeO4 and SO4 experienced major increase when CSAB was added. XRD indicated significant ettringite formation as the amount of added CSAB increased, and the formation of gypsum as the amount was decreased. FESEM-EDS indicated that the immobilization was largely based on encapsulation into the CSAB binder, but chemical immobilization into the ettringite binder was also observed. It was concluded that the increased release of SO4 and SeO4 might have resulted from an excess amount of sulfates (added gypsum) during hydration. •Industrial filter sludge with high content of lead, mercury, selenium, and sulfate.•Immobilization with calcium sulfoaluminate-belite cement.•Heavy metals effectively immobilized by chemical and mechanical encapsulation.•Leaching of selenium and sulfate a challenge due to excess sulfates in hydration.