A simplified model for TIG-dressing numerical simulation

• Published in: Modelling and simulation in materials science and engineering Vol. 25; no. 3; pp. 35012 - 35024
• Main Authors: Ferro, P, Berto, F, James, M N
• Format: Journal Article
• Language: English
• Published: IOP Publishing 01.04.2017
• Subjects: finite element analysis; notch stress intensity factor; phase distribution; residual stress; steel; TIG dressing
• ISSN: 0965-0393; 1361-651X
• DOI: 10.1088/1361-651X/aa623d

Irrespective of the mechanical properties of the alloy to be welded, the fatigue strength of welded joints is primarily controlled by the stress concentration associated with the weld toe or weld root. In order to reduce the effects of such notch defects in welds, which are influenced by tensile properties of the alloy, post-weld improvement techniques have been developed. The two most commonly used techniques are weld toe grinding and TIG dressing, which are intended to both remove toe defects such as non-metallic intrusions and to re-profile the weld toe region to give a lower stress concentration. In the case of TIG dressing the weld toe is re-melted to provide a smoother transition between the plate and the weld crown and to beneficially modify the residual stress redistribution. Assessing the changes to weld stress state arising from TIG-dressing is most easily accomplished through a complex numerical simulation that requires coupled thermo-fluid dynamics and solid mechanics. However, this can be expensive in terms of computational cost and time needed to reach a solution. The present paper therefore proposes a simplified numerical model that overcomes such drawbacks and which simulates the remelted toe region by means of the activation and deactivation of elements in the numerical model.