Enhanced cooling rates in laser directed energy deposition with interlayer peening

• Published in: Rapid prototyping journal Vol. 29; no. 6; pp. 1289 - 1298
• Main Authors: Mithal, Abeer, Maharjan, Niroj, Idapalapati, Sridhar
• Format: Journal Article
• Language: English
• Published: Bradford Emerald Publishing Limited 02.06.2023; Emerald Group Publishing Limited
• Subjects: Additive manufacturing; Cooling; Cooling rate; Deposition; Hammer peening; Interlayers; Laser applications; Laser shock processing; Lasers; Mechanical properties; Rapid prototyping; Residual stress; Cellular arm spacing; Peening; Hybrid additive manufacturing; Cooling rate; Directed energy deposition
• ISSN: 1355-2546; 1758-7670; 1355-2546
• DOI: 10.1108/RPJ-11-2022-0395

Purpose This study aims to investigate the effect of mechanical peening on the cooling rate of a subsequently deposited layer in a hybrid additive manufacturing (AM) process. Design/methodology/approach In this experimental study, 20 layers of 316 L stainless steel are built via directed energy deposition, with the tenth layer being subject to various peening processes (shot peening, hammer peening and laser shock peening). The microstructure of the eleventh layer of all the samples is then characterized to estimate the cooling rate. Findings The measurements indicate that the application of interlayer peening causes a reduction in primary cellular arm spacing and an increase in micro segregation as compared to a sample prepared without interlayer peening. Both factors indicate an increase in the cooling rate brought about by the interlayer peening. Practical implications This work provides insight into process design for hybrid AM processes as cooling rates are known to influence mechanical properties in laser-based AM. Originality/value To the best of the authors’ knowledge, this work is the first of its kind to evaluate the effects of interlayer peening on a subsequently deposited layer in a hybrid AM process.