Effects of Snake-Bioinspired Surface Texture on the Finger-Sealing Performance under Varied Working Conditions

• Published in: Machines (Basel) Vol. 10; no. 7; p. 569
• Main Authors: Chen, Lingping, Zhang, Yanchao, Cui, Yahui, Wang, Jie, Wang, Mingfeng
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 15.07.2022
• Subjects: Analysis; Antifriction; Bearing capacity; Cavitation; Clearances; Coefficient of friction; Diamonds; Dynamic pressure; finger seal; Friction; Hydrodynamic pressure; Mechanical properties; Mechanical wear; Numerical models; Pressure effects; Reynolds equation; Rotation; Rotors; Sealing; Seals (Closures); Service life; Simulation; Sliding friction; Snakes; Surface layers; surface texture; Texture; Titanium alloys; Tribology; Velocity; Wear resistance; working condition; Working conditions; China
• ISSN: 2075-1702; 2075-1702
• DOI: 10.3390/machines10070569

The tribological performance of the friction pair between the rotor and finger feet is a crucial index affecting the service life of finger seals. In recent years, the surface texture has attracted a considerable number of researchers owing to its extraordinary potential in improving antifriction and wear resistance. This paper, inspired by snakeskins, introduces three texture forms (e.g., diamond, ellipse, and hexagon) into the rotor. The effects on finger-sealing performance are analyzed by considering finger seals’ varied working conditions. First, a numerical model of textured finger seals under hydrodynamic lubrication is established based on the Reynolds equation. Then, the sealing performance analysis of textured finger seals is performed considering varied working conditions given rotation speed, pressure difference, seal clearance, and working temperature. The numerical results show that: (1) the textured domain produces a noticeable hydrodynamic pressure effect and cavitation, which effectively improves the bearing capacity of the fluid film; (2) the higher the rotation speed or the lower the inlet/outlet pressure difference, the stronger the dynamic pressure effect of textured finger seals and the better the antifriction and wear resistance; (3) for good antifriction and wear resistance of a textured finger seal, the seal clearance should be as shallow as possible (≤10 μm), and the working temperature should be as low as possible (≤120 °C); and (4) the ellipse texture has a higher average dimensionless pressure and a lower friction coefficient, which is superior to diamond and hexagon ones in terms of friction and wear performance.