Stability prediction in milling based on linear multistep method

• Published in: International journal of advanced manufacturing technology Vol. 105; no. 5-6; pp. 2677 - 2688
• Main Authors: Mei, Yonggang, Mo, Rong, Sun, Huibin, He, Bingbing, Wan, Neng
• Format: Journal Article
• Language: English
• Published: London Springer London 01.12.2019; Springer Nature B.V
• Subjects: Algorithms; CAE) and Design; Computer simulation; Computer-Aided Engineering (CAD; Convergence; Differential equations; Dynamic stability; Engineering; Industrial and Production Engineering; Mathematical models; Mechanical Engineering; Media Management; Numerical stability; Original Article; Predictor-corrector methods; Regeneration; Milne-Simpson; Predictor-corrector; Starting method; Stability prediction; Linear multistep method
• ISSN: 0268-3768; 1433-3015
• DOI: 10.1007/s00170-019-04379-6

On the basis of linear multistep method, the stability of milling process is investigated in this paper. The dynamics of milling process considering the regeneration effect is modeled as a delay differential equation (DDE) with periodic coefficient. The Floquet theory is adopted to predict the stability of milling by calculating the spectral radius of the transition matrix over one principal period. Two high-order starting methods for the Milne-Simpson method are introduced firstly. The effects of different starting methods on the convergence rate of the algorithm are studied. Subsequently, a Milne-Simpson-based predictor-corrector method (SSM) is proposed to further improve the numerical stability and convergence rate. The accuracy and computational efficiency of SSM are verified through two benchmark milling models. The simulation results demonstrate that the proposed method has excellent numerical stability and higher convergence rate compared with the Simpson-based method (SBM) and Adams-Simpson-based method (ASM).