An optimized convolutional neural network for chatter detection in the milling of thin-walled parts

• Published in: International journal of advanced manufacturing technology Vol. 106; no. 9-10; pp. 3881 - 3895
• Main Authors: Zhu, Weiguo, Zhuang, Jichao, Guo, Baosu, Teng, Weixiang, Wu, Fenghe
• Format: Journal Article
• Language: English
• Published: London Springer London 01.02.2020; Springer Nature B.V
• Subjects: Artificial neural networks; CAE) and Design; Chatter; Computer-Aided Engineering (CAD; Correlation coefficients; Engineering; Genetic algorithms; Industrial and Production Engineering; Magnetic moments; Mechanical Engineering; Media Management; Milling (machining); Neural networks; Object recognition; Optimization; Original Article; Vibration; Weight; Hyperparameter optimization; Weight initialization; Thin-walled parts; Convolutional neural networks; Chatter
• ISSN: 0268-3768; 1433-3015
• DOI: 10.1007/s00170-019-04899-1

Chatter is a self-excited vibration that frequently occurs in thin-walled parts milling, which has become a major limitation to productivity and quality. Additionally, convolutional neural network (CNN) has been widely used in detection and classification, but the accuracy and convergence are affected by the initial weight and hyperparameters. Therefore, based on CNN, a method of chatter detection for the milling of thin-walled parts is proposed, which is realized by recognizing the image of the machined surface. First, aiming at the challenges of neural networks in which the weight is randomly initialized, a weight initialization method is proposed based on an improved magnetic bacteria optimization algorithm. The optimal magnetosome of each generation is used to adjust the magnetic moment of the next generation so that the population approaches the optimal solution direction to search for the global optimal value. Second, an improved genetic algorithm is proposed to optimize the network structure and improve the optimization efficiency of hyperparameters. The tabu list and the hill climbing algorithm are introduced into the improved genetic algorithm to avoid repeatedly counting the fitness of the same point and solving the oscillation problem near the optimal solution. The experimental results show that the accuracy, the value of the Matthew correlation coefficient, and the F 1 Score value of proposed CNN are 98.3%, 95.5%, and 98.8%, respectively. Compared with other algorithms, the proposed method, which has outstanding recognition performance, is competent in contactless chatter detection.