Self-re-adhering alkali-activated cement composite and its ability to mitigate corrosion of carbon steel in 300 °C hydrothermal environment
•Cement-steel bond should fail cohesively for continuous steel corrosion protection.•Alkali-activated Calcium-Aluminate Cement /FAF blend forms durable bond with steel.•This blend outperforms OPC in bond durability under acid and thermal shock conditions.•Its bond fails cohesively and can recover af...
Saved in:
Published in | Geothermics Vol. 96; p. 102068 |
---|---|
Main Authors | , |
Format | Journal Article |
Language | English |
Published |
Oxford
Elsevier Ltd
01.11.2021
Elsevier Science Ltd Elsevier |
Subjects | |
Online Access | Get full text |
Cover
Loading…
Summary: | •Cement-steel bond should fail cohesively for continuous steel corrosion protection.•Alkali-activated Calcium-Aluminate Cement /FAF blend forms durable bond with steel.•This blend outperforms OPC in bond durability under acid and thermal shock conditions.•Its bond fails cohesively and can recover after a 5-day hydrothermal curing at 300 °C.•The blend provides great corrosion protection of carbon steel in a brine environment.
Cement-steel interface is a weak point of cement sheath integrity under the environments of high-temperature geothermal wells. This paper presents carbon steel (CS) adherence behaviors of 300 °C-autoclaved alkali-activated Calcium-Aluminate-Cement (CAC)/fly ash F (FAF) (Thermal Shock Resistant Cement, TSRC), granulated blast furnace slag (GBFS)/SiO2, and Ordinary Portland Cement (OPC)/SiO2 blends. The composites’ ability to preserve the bond under the conditions of thermal shock (TS) and strong acid attack (pH 0.6 H2SO4/brine at 90 °C) as well as their ability to recover the damaged bond and provide steel corrosion protection after additional short-time 5-day curing at 300 °C were evaluated. GBFS/SiO2 sheath underwent catastrophic failure in the first TS cycle; OPC/SiO2 lost 78 % and TSRC 51 % of the bond strength in 6 cycles. Only TSRC-CS bond survived 30 days of strong acid exposure; OPC/SiO2 bond failed after 18 days and GBFS/SiO2 after 20 days. Addition of micro-glass fibers (MGF) to TSRC further improved its bond strength and CS corrosion protection. Samples of TSRC-CS cured for 30 days at 300 °C before the bond damage recovered 49 % of the damaged bond strength after additional short-time curing. The CS protected by the re-adhered TSRC showed low corrosion rate of 0.13 mm/year (TSRC-MGF), 0.2 mm/year (TSRC) vs. 0.64 mm/year for OPC/SiO2 protected CS. |
---|---|
Bibliography: | National Science Foundation (NSF) SC0012704; AC02-98CH10886; OCE-1336724 BNL-221097-2021-JAAM USDOE Office of Energy Efficiency and Renewable Energy (EERE), Geothermal Technologies Office |
ISSN: | 0375-6505 1879-3576 |
DOI: | 10.1016/j.geothermics.2021.102068 |