Non-vacuum electron-beam carburizing and surface hardening of mild steel

• Published in: Applied surface science Vol. 322; pp. 6 - 14
• Main Authors: Bataev, I.A., Golkovskii, M.G., Losinskaya, A.A., Bataev, A.A., Popelyukh, A.I., Hassel, T., Golovin, D.D.
• Format: Journal Article
• Language: English
• Published: Elsevier B.V 15.12.2014
• Subjects: Carbon steels; Carburizing; Cast iron; Cladding; Electron beam; Microhardness; Microstructure; Quenching; Quenching and tempering; Structural steels; Surface hardening; Surface layer; Wear resistance; Electron beam; Wear resistance; Carburizing; Surface hardening; Microstructure
• ISSN: 0169-4332; 1873-5584
• DOI: 10.1016/j.apsusc.2014.09.137

•Steel specimens were carburized by non-vacuum electron-beam cladding.•The depth of the clad layers reached 2.6mm.•The cladding rate was 1.8m2/h, the quenching rate 12.6m2/h.•The microhardness of the quenched and tempered layers reached 8GPa. In this paper, we study the structure, microhardness, and tribological properties of surface layers of mild (0.19% C) steel, which was formed by electron-beam cladding with an iron–graphite powder mixture followed by quenching and tempering. A 1.4MeV electron beam that was extracted into air was used. Cladding of steel with the iron–graphite mixture at a beam current of 24 and 26mA formed a hypoeutectic cast iron layer (2.19% C) and a hypereutectoid steel (1.57% C) layer, which were 2.0 and 2.6mm thick, respectively. The microhardness of the surface-quenched and tempered steel and cast iron layers was 7 and 8GPa, respectively. Electron-beam quenching of the surface layers of hypoeutectic cast iron was accompanied with multiple cracking. During the quenching of the 1.57% C steel layer, crack formation was not observed. In friction tests against fixed and loose abrasive particles, the surface layers of hypereutectoid steel and hypoeutectic cast iron that were produced by electron-beam cladding and quenching had lower wear rates than mild steel after pack carburizing, quenching, and tempering. In the sliding wear tests, the cast iron clad layer, which was subjected to electron-beam quenching and tempering, exhibited the highest wear resistance. Electron-beam treatment can be used to harden local areas of large workpieces. It is reasonable to treat clad layers of high-carbon steel with electron-beam quenching and tempering. To prevent multiple cracking, white cast iron layers should not be quenched.