Bio-based hyperbranched epoxy resins: synthesis and recycling

Epoxy resins (EPs), accounting for about 70% of the thermosetting resin market, have been recognized as the most widely used thermosetting resins in the world. Nowadays, 90% of the world's EPs are obtained from the bisphenol A (BPA)-based epoxide prepolymer. However, certain limitations severel...

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Published inChemical Society reviews Vol. 53; no. 2; pp. 624 - 655
Main Authors Jiang, Yu, Li, Jiang, Li, Dan, Ma, Yunke, Zhou, Shucun, Wang, Yu, Zhang, Daohong
Format Journal Article
LanguageEnglish
Published England Royal Society of Chemistry 22.01.2024
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Summary:Epoxy resins (EPs), accounting for about 70% of the thermosetting resin market, have been recognized as the most widely used thermosetting resins in the world. Nowadays, 90% of the world's EPs are obtained from the bisphenol A (BPA)-based epoxide prepolymer. However, certain limitations severely impede further applications of this advanced material, such as limited fossil-based resources, skyrocketing oil prices, nondegradability, and a "seesaw" between toughness and strength. In recent years, more and more research has been devoted to the preparation of novel epoxy materials to overcome the compromise between toughness and strength and solve plastic waste problems. Among them, the development of bio-based hyperbranched epoxy resins (HERs) is unique and attractive. Bio-based HERs synthesized from bio-derived monomers can be used as a matrix resin or a toughener resulting in partially or fully bio-based epoxy thermosets. The introduction of a hyperbranched structure can balance the strength and toughness of epoxy thermosets. Here, we especially focused on the recent progress in the development of bio-based HERs, including the monomer design, synthesis approaches, mechanical properties, degradation, and recycling strategies. In addition, we advance the challenges and perspectives to engineering application of bio-based HERs in the future. Overall, this review presents an up-to-date overview of bio-based HERs and guidance for emerging research on the sustainable development of EPs in versatile high-tech fields. This review provides a comprehensive overview of the synthesis, degradation, and recycling of bio-based hyperbranched epoxy resins.
Bibliography:Prof. Dr Daohong Zhang received his PhD in Materials Science in 2006 from the South-China University of Technology (China) and then worked at South-Central Minzu University as PI. As a visiting scientist, he worked at CSIRO from 2012 to 2013. He was selected as a Fellow of the Royal Society of Chemistry in 2021. He focused on the synthesis and applications of hyperbranched polymers. To date, he has published >150 papers and >70 patents, and he won 3 first-class prizes in Hubei Provincial Technology Invention Awards, and China Petroleum and Chemical Industry Federation in Science and Technological Invention Awards.
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Dr Yu Jiang received his PhD in Applied Chemistry from the East China University of Science and Technology (Shanghai, China) in 2016. Then he joined Dr Nikos Hadjichristidis's laboratory as a postdoctoral fellow at the King Abdullah University of Science and Technology (KAUST) from 2016 to 2019. He is now an Associate Professor at South-Central Minzu University (Wuhan, China). His current research focuses on the synthesis and application of hyperbranched polymers.
conversion strategy for preparing new monomers and high-value-added polymers. YW aims to establish the microstructure-mechanical property relationship of the hyperbranched epoxy resin.
Shucun Zhou, Dan Li, Yunke Ma, Jiang Li, and Yu Wang all received their BSc in Polymer Chemistry from South-Central Minzu University and are currently postgraduate students supervised by Professor Daohong Zhang at South-Central Minzu University. SZ focuses on the synthesis and application of bio-based hyperbranched epoxy resins. The research of LD focuses on the preparation of bio-based hyperbranched epoxy resin and its carbon fiber composites. YM's research focuses on the strengthening and toughening of epoxy resins with hyperbranched topology. JL aims to develop a novel CO
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ISSN:0306-0012
1460-4744
1460-4744
DOI:10.1039/d3cs00713h