Study of the Influence of the Thermal Capacity of the Lining of Acid Melting Furnaces on Their Efficiency

• Published in: Metals (Basel ) Vol. 13; no. 2; p. 337
• Main Authors: Kukartsev, Viktor Alekseevich, Kukartsev, Vladislav Viktorovich, Tynchenko, Vadim Sergeevich, Kurashkin, Sergei Olegovich, Sergienko, Roman Borisovich, Tynchenko, Sergei Vasilievich, Panfilov, Ilya Alexandrovich, Eremeeva, Svetlana Vitalievna, Panfilova, Tatyana Aleksandrovna
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 01.02.2023
• Subjects: alloy smelting; Alloys; Downtime; Economic conditions; Efficiency; Fixed assets; Furnaces; Heat; heat capacity; induction furnace; Industrial equipment; lining; Lining processes; Maintenance; Manufacturing; Melt temperature; Melting furnaces; Metallurgy; Quartzite; Scrap; Sintering; Smelting furnaces; Specific heat; synthetic iron; Technology adoption; Germany; Russia
• ISSN: 2075-4701; 2075-4701
• DOI: 10.3390/met13020337

First of all, the smelting equipment is the most important component of a foundry’s main production process and therefore requires constant reproduction. This is ensured by timely and high-quality maintenance and repair, the cost of which is 8–12% of the total costs. The technical and economic conditions of the enterprise itself depend on this, as the productivity of workers during production is directly related to the technical condition of the equipment and its downtime for repairs. An important factor in ensuring a melting furnace’s reproduction is a replacement of the worn lining, which leads to downtime of the smelting furnace and reduces the efficiency of its operation. The amount of torque required depends directly on the compound used. The quality of the manufacturing and sintering process of the lining, which provides the necessary durability, is affected by the heat capacity of the materials used when they are affected by the melting temperature of the alloys. In the present work, using the BRUKER D8 ADVANCE diffractometer, the Shimadzu XRF-1800 spectrometer and the STA 449 F1 Jupiter synchronous thermal analyzer, we probed the changes in the heat capacity of quartzite and PKMVI-3 under the action of temperatures of 200–1550 °C. This technology allows the manufacture of a lining that maintains high stability during operations at 1550–1600 °C melting modes.