Residual Stress Evolution in Zirconia (Y8%) Coatings During Atmospheric Plasma Spraying for Substrates Under Rotating Kinematic

• Published in: Journal of thermal spray technology Vol. 29; no. 6; pp. 1313 - 1321
• Main Authors: Lasseur, V., Goutier, S., Martinez Garcia, V., Denoirjean, A., Meillot, E., Mariaux, G., Absi, J., Killinger, A.
• Format: Journal Article
• Language: English
• Published: New York Springer US 01.08.2020; ASM International/Springer
• Subjects: Analytical Chemistry; Characterization and Evaluation of Materials; Chemical Sciences; Chemistry and Materials Science; Corrosion and Coatings; Machines; Manufacturing; Material chemistry; Materials Science; Peer Reviewed; Processes; Surfaces and Interfaces; Thin Films; Tribology; atmospheric plasma spraying (APS); residual stress; thermal barrier coating (TBC); rotating kinematic; yttria-stabilized zirconia (YSZ)
• ISSN: 1059-9630; 1544-1016
• DOI: 10.1007/s11666-020-01070-1

Ceramics coatings produced by atmospheric plasma spraying (APS) on steel alloys parts involve high residual stress level that can affect the coating properties and integrity. Most of the experimental studies were focused on the stress evaluation into APS-produced coatings onto static targets. However, these studies have not been extended to stresses induced on rotating samples. Indeed, the thermal background and the deposition way onto a static target is different from a rotating one, resulting in indifferent coating residual stresses. The aim of this work is to estimate and understand the real-time stress evolution from the sandblasting process to the coating formation while the substrate is fixed at a rotating support thanks to a new system developed in the laboratory. Three different sources of stresses are analyzed in this paper: stresses induced by sandblasting, substrate heating, and splat quenching followed by the cooling down of the coating/substrate composite. Resulting stresses measurements are compared with after test ones made by incremental hole drilling.