A new approach to monitoring the operational success of shot peening with electromechanical impedance technique

Shot peening is generally an application that generates compressive residual stress on the surface of the materials and increases the fatigue life of the parts. Traditionally, control of shot-peened parts can only be done in secondary ways. In this study, using electromechanical impedance (EMI) meth...

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Bibliographic Details
Published inInternational journal of advanced manufacturing technology Vol. 117; no. 11-12; pp. 3503 - 3513
Main Authors Tekkalmaz, Mesut, Er, Ümit, Çakir, Fatih Hayati, Bozkurt, Fatih
Format Journal Article
LanguageEnglish
Published London Springer London 01.12.2021
Springer Nature B.V
Subjects
Advanced manufacturing technologies
CAE) and Design
Compressive properties
Computer-Aided Engineering (CAD
Damage
Deformation
Discount coupons
Engineering
Fatigue life
Impedance
Industrial and Production Engineering
Measurement techniques
Mechanical Engineering
Media Management
Metal fatigue
Original Article
Process parameters
Quality control
Residual stress
Sensors
Shot peening
Stainless steels
Steel plates
Structural health monitoring
Surface roughness
Nondestructive techniques
Electromechanical impedance
Shot peening
Hardness
Piezoelectric transducers
Roughness
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Summary:Shot peening is generally an application that generates compressive residual stress on the surface of the materials and increases the fatigue life of the parts. Traditionally, control of shot-peened parts can only be done in secondary ways. In this study, using electromechanical impedance (EMI) method, which is used as a structural health monitoring method, AISI 304 stainless steel plates shot-peened with different parameters were examined. According to the study, the damage caused by the shot peening process can be determined using the root mean square deviation (RMSD) damage metric. This study is the first to track shot-peened surfaces using the EMI method. With this method, for the first time in the literature, the effects of different process parameters on shot-peened samples were carried out with the EMI method. Additionally, the hardness distribution of section and surface roughness measurements are conducted. A new approach is proposed for the quality control of the shot-peened samples in the final form, which provides the chance of direct evaluation from the parts.
ISSN:0268-3768
1433-3015
DOI:10.1007/s00170-021-07933-3