Results of industrial tests of carbonate additive to fuel oil

• Published in: Thermal engineering Vol. 64; no. 8; pp. 591 - 596
• Main Authors: Zvereva, E. R., Dmitriev, A. V., Shageev, M. F., Akhmetvalieva, G. R.
• Format: Journal Article
• Language: English
• Published: Moscow Pleiades Publishing 2017; Springer Nature B.V
• Subjects: Additives; Boiler Auxiliary Equipment; Boilers; Burners; Coagulation; Combustion; Contaminants; Costs; Damage assessment; Damage prevention; Discharge; Energy consumption; Engineering; Engineering Thermodynamics; Fuel consumption; Fuel oils; Heat and Mass Transfer; Indicators; Petroleum products; Power Fuel; Residual fuel oil; Sludge; Steam Boilers; Sulfur; Sulfur oxides; prevented damage to the atmosphere; fuel oil; carbonate-containing additive; sulfur oxides; volume delivery device
• ISSN: 0040-6015; 1555-6301; 1555-6301
• DOI: 10.1134/S0040601517080110

Fuel oil plays an important role in the energy balance of our country. The quality of fuel oil significantly affects the conditions of its transport, storage, and combustion; release of contaminants to atmosphere; and the operation of main and auxiliary facilities of HPPs. According to the Energy Strategy of Russia for the Period until 2030, the oil-refining ratio gradually increases; as a result, the fraction of straight-run fuel oil in heavy fuel oils consistently decreases, which leads to the worsening of performance characteristics of fuel oil. Consequently, the problem of the increase in the quality of residual fuel oil is quite topical. In this paper, it is suggested to treat fuel oil by additives during its combustion, which would provide the improvement of ecological and economic indicators of oil-fired HPPs. Advantages of this method include simplicity of implementation, low energy and capital expenses, and the possibility to use production waste as additives. In the paper, the results are presented of industrial tests of the combustion of fuel oil with the additive of dewatered carbonate sludge, which is formed during coagulation and lime treatment of environmental waters on HPPs. The design of a volume delivery device is developed for the steady additive input to the boiler air duct. The values are given for the main parameters of the condition of a TGM-84B boiler plant. The mechanism of action of dewatered carbonate sludge on sulfur oxides, which are formed during fuel oil combustion, is considered. Results of industrial tests indicate the decrease in the mass fraction of discharged sulfur oxides by 36.5%. Evaluation of the prevented damage from sulfur oxide discharged into atmospheric air shows that the combustion of the fuel oil of 100 brand using carbonate sludge as an additive (0.1 wt %) saves nearly 6 million rubles a year during environmental actions at the consumption of fuel oil of 138240 t/year.