Topological Conversion of Nickel Foams to Monolithic Single‐Atom Catalysts

• Published in: Advanced functional materials Vol. 34; no. 16
• Main Authors: Zhang, Hai, Tang, Tongyu, Wang, Hao‐Fan, Wang, Hongjuan, Cao, Yonghai, Yu, Hao
• Format: Journal Article
• Language: English
• Published: Hoboken Wiley Subscription Services, Inc 01.04.2024
• Subjects: Atomizing; Carbon fibers; Catalysts; Confined spaces; electrochemical CO2 reduction; Industrial applications; Materials science; Metal foams; monolithic material; Monolithic materials; Nickel; Raw materials; single‐atom catalysts; Synthesis; topological growth; Topology
• ISSN: 1616-301X; 1616-3028
• DOI: 10.1002/adfm.202312939

Single‐atom catalysts have emerged as a promising class of catalysts due to their tailored coordination environments on the support, which can improve a variety of catalytic reactions, making them a highly desirable research subject in materials science with significant potential for industrial applications. However, traditional synthesis methods mainly obtain low‐yield powder catalysts without macroscopic mechanical strength, and also require tedious procedures, limiting their practicability. Here, monolithic carbon fibers are prepared with single atomic Ni sites directly from bulk metal. The synchronous support growth and metal diffusion realizes the effective atomization of nickel foam, and the innovative strategy of topological growth within a confined space results in robust and tough monolith. The application of this single‐atom‐monolith is demonstrated as a free‐standing electrode for highly efficient electrochemical CO2 reduction. The proposed synthesis strategy allows feasible preparation of functional single‐atom catalysts for potential industrial applications with advantages of using low‐cost raw materials, enabling large‐scale production, and providing processable, moldable monolithic materials. An innovative topological conversion strategy is proposed to synthesize monolithic single‐atom catalysts directly from nickel foam. This single‐atom catalysts exhibits macroscopic structure with high mechanical strength, uniformly distributed single atom sites, and superior electrocatalytic performance as a free‐standing electrode for CO2 reduction.