Experiment and optimization study on the radial graded porous volumetric solar receiver matching non-uniform solar flux distribution

• Published in: Applied energy Vol. 275; p. 115343
• Main Authors: Du, Shen, Xia, Tian, He, Ya-Ling, Li, Zeng-Yao, Li, Dong, Xie, Xiang-Qian
• Format: Journal Article
• Language: English
• Published: Elsevier Ltd 01.10.2020
• Subjects: 3D printing; Graded material; Non-uniform solar flux; Porous media; Volumetric solar receiver; Porous media; Non-uniform solar flux; Volumetric solar receiver; Graded material; 3D printing
• ISSN: 0306-2619; 1872-9118
• DOI: 10.1016/j.apenergy.2020.115343

•Radial graded porous receiver is designed to match the non-uniform solar flux.•Additive manufacturing is applied for the fabrication of metallic porous samples.•High thermal efficiency and low flow resistance are achieved by radial graded design.•Flow distribution has large effect on temperature distribution in porous receiver. Radial graded porous volumetric solar receiver is designed to match the non-uniform solar flux distribution. Based on the computed tomography and image-processing techniques, uniform and radial graded porous volumetric solar receivers are reconstructed. The 3D printing technique and suitable post processing are implemented to fabricate complex porous samples using super-alloy Inconel 718 as material. Both experimental and numerical studies are conducted to investigate the fluid flow and heat transfer processes in porous volumetric solar receivers. The results present that the 3D printed porous samples are suitable for solar thermal energy absorption and high temperature utilization. As for uniform porous receivers, porous media with small pore diameter has larger thermal efficiency because of enhanced convective heat transfer. Compared with the uniform porous receiver with highest thermal efficiency, the radial graded porous volumetric solar receiver with large pore diameter inside could further relatively increase the thermal efficiency by 4.1% while relatively decreases the flow resistance by 8.6%. The reasonable distribution of pore diameter of porous media could regulate the mass flow distribution and direct more air to the high heat flux region. Moreover, local overheating phenomenon is observed in the uniform porous receiver using air as heat transfer fluid. By applying the coupled optimization method, an optimum pore diameter distribution is determined for the radial graded porous volumetric solar receiver.