Application of acidic protease in the pickling to simplify the pelt bating process

• Published in: Journal of Leather Science and Engineering Vol. 3; no. 1; pp. 1 - 14
• Main Authors: Zhang, Xu, Gao, Mengchu, Chattha, Sadaqat Ali, Zhu, Yiwen, Peng, Biyu, Ye, Yongbin
• Format: Journal Article
• Language: English
• Published: Singapore Springer Singapore 01.12.2021; Springer Nature B.V; SpringerOpen
• Subjects: Acidic protease; Bating; Chemistry and Materials Science; Collagenolytic activity; Leather; Leather & leather products; Materials Engineering; Materials Science; Microorganisms; Optimization; Pickling; Protease; Trypsin; Bating; Trypsin; Acidic protease; Pickling; Collagenolytic activity
• ISSN: 2524-7859; 2524-7859
• DOI: 10.1186/s42825-021-00068-x

Traditionally, universally used pelt bating technologies rely on the application of trypsin, neutral and alkaline microbial proteases but suffer from complicated operation, limited bating efficiency and unsatisfactory leather performance. Therefore, devising a new pelt bating approach to achieve high bating efficiency and excellent leather performance has always been wished for by the leather industry. To pursue this goal, years of persistent research work enabled us to develop a novel approach for pelt bating by means of acidic proteases in pickling process. Initially, basic enzymatic characteristics and bating effectiveness of several typical acidic proteases in pelt pickling medium were investigated; then, the bating effectiveness through the quantitative characterization of protease activity of the optimal acidic protease was compared with that of the conventional bating enzyme. The results indicated that all of the selected acidic proteases had good salt-tolerance and exhibited optimum activity at pH 3.0–4.0. The novel pickling-bating method based on microbial origin acidic protease L80A led to an outstanding performance on pelt bating at the dosage of 150 U/mL of collagenolytic activity. The bating effectiveness of acidic protease L80A was comparable to and even better than that of trypsin BEM due to its moderate proteolytic ability. Moreover, the deep and even penetration of acidic protease in the pelt permitted it to produce soft, organoleptically stable and overall better quality crust leather than that of the conventional trypsin bating method. Additionally, pelt bating was performed along with the pickling process without extra inactivation and washing operation, making the bating operation more efficient, economical, and environment friendly. Results had made us to conclude that this cutting-edge acidic proteases based pickling-bating method could be the first step/ way forward to replace the decades-old traditional pelt bating technology.