Design and Analysis of LLC Resonant Converter With Valley Switching Control for Light-Load Conditions

• Published in: IEEE journal of emerging and selected topics in power electronics Vol. 10; no. 5; pp. 6033 - 6044
• Main Authors: Lin, Jing-Yuan, Liu, Pin-Hsien, Yueh, Hsuan-Yu, Lin, Yi-Feng
• Format: Journal Article
• Language: English
• Published: Piscataway IEEE 01.10.2022; The Institute of Electrical and Electronics Engineers, Inc. (IEEE)
• Subjects: Burst mode; Capacitors; Control systems; converter; Design analysis; Efficiency; Electric potential; Energy conversion efficiency; Extreme values; Frequency modulation; light-load strategy; LLC resonant; Magnetic resonance; MOSFET; Pulse duration; Resonant converters; Ripples; Switches; Switching; valley switching; Valleys; Voltage; Voltage control
• ISSN: 2168-6777; 2168-6785
• DOI: 10.1109/JESTPE.2022.3173257

The LLC converter has been widely used in the power supply industry for its high conversion efficiency. When the output load is low, the LLC resonant converter will substantially increase the operating frequency, thereby reducing the conversion efficiency and exceeding the limited operating frequency of the specification. Thus, burst-mode control is applied to increase the ability of regulation at light-load conditions. Even so, the switching period of power switches still occurs at a high switching frequency. Burst-mode control will also result in an extremely low-frequency output voltage ripple. In this study, a valley switching control (VSC) for the LLC resonant converter at light-load conditions is proposed. The VSC control strategy maintains the output voltage by modulating the pulsewidth signals of drivers and achieves valley switching by modulating the switching frequency. Thus, the VSC strategy can reduce the operating frequency compared with the frequency modulation strategy. Compared with burst-mode operations, the proposed VSC effectively reduces the switching loss and has the advantage of high-frequency output voltage ripple. The VSC increases the efficiency and the power quality of the converter. Detailed analysis and design of the proposed method are described. Experimental results are recorded for a prototype converter with a dc input voltage of 400 <inline-formula> <tex-math notation="LaTeX">V_{\mathrm {DC}} </tex-math></inline-formula>, an output voltage of <inline-formula> <tex-math notation="LaTeX">48~V_{\mathrm {DC}} </tex-math></inline-formula>, and an output current of 12.5 A.