Optimized EPS Control to Achieve Full Load Range ZVS With Seamless Transition for Dual Active Bridge Converters

• Published in: IEEE transactions on industrial electronics (1982) Vol. 68; no. 9; pp. 8379 - 8390
• Main Authors: Xu, Guo, Li, Liting, Chen, Xiaoying, Liu, Yonglu, Sun, Yao, Su, Mei
• Format: Journal Article
• Language: English
• Published: New York IEEE 01.09.2021; The Institute of Electrical and Electronics Engineers, Inc. (IEEE)
• Subjects: Bridge circuits; Capacitors; Control theory; Current injection; Dual-active-bridge (DAB); Electric bridges; Electric converters; Energy conversion efficiency; extended-phase-shift (EPS); Full load; Inductance; Junctions; Magnetic tunneling; Power flow; Power transfer; Switches; Zero voltage switching; zero-voltage switching (ZVS)
• ISSN: 0278-0046; 1557-9948
• DOI: 10.1109/TIE.2020.3014562

Dual active bridge (DAB) converters are widely studied for applications requiring isolation, bidirectional power flow and high efficiency. To solve the problem of limited zero voltage switching (ZVS) range and achieve seamless transition for extended-phase-shift (EPS) control, the magnetizing current is utilized and an optimized control law is proposed in this article. With the injection of magnetizing current, the two ZVS regions under EPS control will be creatively intersected with a large region, instead of disconnected or just intersected at a particular point as in previous studies. The ZVS model considering switch junction capacitors, ZVS region analysis with magnetizing current injection and power transfer characteristics are analyzed. Based on these analyses, the optimized EPS control is proposed to achieve full load range ZVS, low root-mean-square current and maximum transmission power capability. A 250 kHz, 500 W GaN-based DAB prototype is built to verify the effectiveness of the proposed solution.