Unraveling the deactivation mechanism of Co-LiH composite catalyst for ammonia synthesis at milder conditions

• Published in: Applied catalysis. A, General Vol. 677; no. C; p. 119677
• Main Authors: Nowrin, Fouzia Hasan, Warzywoda, Juliusz, Malmali, Mahdi
• Format: Journal Article
• Language: English
• Published: Netherlands Elsevier B.V 05.05.2024; Elsevier
• Subjects: Ammonia synthesis; Composite catalyst; Metal hydride; Mild condition; Sintering; Metal hydride; Ammonia synthesis; Composite catalyst; Mild condition; Sintering
• ISSN: 0926-860X; 1873-3875
• DOI: 10.1016/j.apcata.2024.119677

An efficient ammonia synthesis catalyst that operates under mild conditions has been a long-cherished goal in heterogeneous catalysis. The challenges associated with low-temperature ammonia synthesis arise from both the activation of inert N2 molecules and the presence of scaling relations between reactant dissociation and intermediate adsorption energies. Transition metals-metal hydride (TM-MH) composite catalysts have shown promise to overcome these challenges as both TM and MH actively participate in the reaction, enabling improved ammonia synthesis rates at lower temperatures (150 ºC). Considering this prospect, two types of Co-LiH catalyst were synthesized by ball-milling of precursors (CoCl2 and LiH- denoted as Co-LiH(rxn)) and pure components (Co and LiH- denoted as Co-LiH(pur)), and their catalytic activity was evaluated at several reaction conditions to investigate the stability for long-term operation. Co-LiH(rxn) was found to deactivate in less than 150 h whereas Co-LiH(pur) displayed a continuous production although the synthesis rate was 3 times lower than the former. Structural characterization techniques, such as XRD, SEM, and TEM were used, and it was found that Co metal in the FCC phase was primarily sintered due to its small particle size in the fresh catalyst. Temperature-programmed desorption (TPD) test on the spent Co-LiH(rxn) catalyst also displayed an ammonia release profile similar to that of LiNH2 decomposition, which confirms the presence of ammonia in the spent catalyst structure. Hence, another major finding is speculated that irreversible ammonia absorption by LiH at the target ammonia reaction conditions contributes to the deactivation of the catalyst and the formation of intermediate compounds that are required for continuous ammonia generation in this composite catalyst. [Display omitted] •Performance of transition metal-metal hydride composite catalysts was studied.•Reactive ball milling led to fusing Co and LiH in the composite catalyst.•Structural evolution of the composite correlates to the reduced activity.•Co-LiH deactivation was primarily attributed to the sintering of cobalt.•Accumulation of Li-N-H intermediate also played a role in deactivation.