Rotation Error Prediction of CNC Spindle Based on Short-Time Fourier Transform of Vibration Sensor Signals and Improved Weighted Residual Network

• Published in: Sensors (Basel, Switzerland) Vol. 24; no. 13; p. 4244
• Main Authors: Song, Lin, Tan, Jianying
• Format: Journal Article
• Language: English
• Published: Switzerland MDPI AG 29.06.2024
• Subjects: Accuracy; attention; Deep learning; Fault diagnosis; Fourier transforms; Measurement techniques; Neural networks; Performance evaluation; prediction; ResNet; rotation error; Sensors; spindle; Useful life; weighted; rotation error; prediction; STFT; attention; spindle; weighted; ResNet
• ISSN: 1424-8220; 1424-8220
• DOI: 10.3390/s24134244

The spindle rotation error of computer numerical control (CNC) equipment directly reflects the machining quality of the workpiece and is a key indicator reflecting the performance and reliability of CNC equipment. Existing rotation error prediction methods do not consider the importance of different sensor data. This study developed an adaptive weighted deep residual network (ResNet) for predicting spindle rotation errors, thereby establishing accurate mapping between easily obtainable vibration information and difficult-to-obtain rotation errors. Firstly, multi-sensor data are collected by a vibration sensor, and Short-time Fourier Transform (STFT) is adopted to extract the feature information in the original data. Then, an adaptive feature recalibration unit with residual connection is constructed based on the attention weighting operation. By stacking multiple residual blocks and attention weighting units, the data of different channels are adaptively weighted to highlight important information and suppress redundancy information. The weight visualization results indicate that the adaptive weighted ResNet (AWResNet) can learn a set of weights for channel recalibration. The comparison results indicate that AWResNet has higher prediction accuracy than other deep learning models and can be used for spindle rotation error prediction.