Evaluation of surface quality and error compensation for optical aspherical surface grinding

• Published in: Journal of materials processing technology Vol. 327; p. 118363
• Main Authors: Gu, Peng, Chen, Junnan, Huang, Weiwei, Shi, Zhuoqi, Zhang, Xinquan, Zhu, Limin
• Format: Journal Article
• Language: English
• Published: Elsevier B.V 01.06.2024
• Subjects: Modified compensation method; Optical aspheric surface; Single point oblique axis grinding; Surface quality evaluation; Surface quality evaluation; Modified compensation method; Single point oblique axis grinding; Optical aspheric surface
• ISSN: 0924-0136
• DOI: 10.1016/j.jmatprotec.2024.118363

Optical aspherical lenses are widely used in the aerospace, electronics, and optical communication industries. Grinding is the primary processing method used to ensure their precision. It is difficult for traditional evaluation indexes to fully reflect the optical properties of optical surfaces after grinding. This paper presents a novel method for characterizing surface quality of optical aspherical surface oriented to the application of optical properties. The proposed evaluation indicators include the profile error, surface roughness, slope error, and projection-area scale-deviation value, which can be used to comprehensively evaluate the surface quality. Subsequently, a novel grinding compensation method for the optical aspherical surface is proposed, and its compensation precision is evaluated using the abovementioned evaluation indicators. The results show that the maximum surface-shape error decreases to less than 150 nm; additionally, the central cusp point is restrained. The precision and efficiency of error compensation for the optical aspherical surface are significantly better than those of the conventional method. The proposed evaluation indicators can be applied to reflect the features of optical aspheric surface directly. The high efficiency and precision compensation of optical aspherical surface can be achieved with the proposed evaluation method and modified error compensation algorithm. [Display omitted] •The reason of the central cusp point in the grinding process of the optical aspheric surface is revealed.•A method is proposed for characterizing the surface quality of the optical aspherical surface oriented to the application of optical properties.•The proposed evaluation indicators include the profile error, surface roughness, slope error, and projection-area scale-deviation value.•A grinding compensation method for the optical aspheric surface is proposed.