Influence of continuous ramie yarn content on printability and mechanical properties of in situ impregnation 3D printed biocomposites

• Published in: Polymer composites Vol. 46; no. 4; pp. 3097 - 3108
• Main Authors: Wang, Kui, Chang, Yanlu, Cheng, Ping, Rao, Yanni, Peng, Yong, Ahzi, Said
• Format: Journal Article
• Language: English
• Published: Hoboken, USA John Wiley & Sons, Inc 10.03.2025; Blackwell Publishing Ltd
• Subjects: 3D printing; biocomposite; Biomedical materials; Composite materials; continuous ramie yarn; Dimensional analysis; Error analysis; Fractions; Fused deposition modeling; Mechanical properties; Modulus of elasticity; printability; Process parameters; Tensile strength; Three dimensional printing; Yarns
• ISSN: 0272-8397; 1548-0569
• DOI: 10.1002/pc.29156

The present work aimed to study the printability and tensile behaviors of ramie yarn‐reinforced PLA‐based composites fabricated by an in situ impregnated fused filament fabrication (FFF) process. The dimensional error analysis was conducted to evaluate the printability of biocomposites with different processing variations and continuous ramie yarns. The effect of yarn volume fraction (Yf) caused by processing variations and ramie yarn characteristics on the mechanical properties was also studied. The results showed that the dimensional accuracy of the biocomposites with different ramie yarns could be adjusted by process parameter optimization. On the basis of ensuring printability, the Yf was within the range of 6.80% to 23.32% in the current study. With the increase of Yf, the tensile strength and the tensile modulus of the biocomposites significantly increased. When the Yf was 23.32%, the tensile strength and the tensile modulus increased by 60.78% and 382.35%, respectively, compared to pristine PLA. In addition, an analytical model considering the influences of Yf and microstructural characteristics such as interfacial void content (Vp) on the tensile strength of the 3D printed biocomposites was derived, and the theoretical predictions were in good agreement with experimental measurements. Printability and performances of in‐situ impregnation 3D printed biocomposites.