Optimization of Operating Parameters for Straw Returning Machine Based on Vibration Characteristic Analysis

• Published in: Agronomy (Basel) Vol. 14; no. 10; p. 2388
• Main Authors: Gao, Yuanyuan, Hu, Yongyue, Yang, Yifei, Feng, Kangyao, Han, Xing, Li, Peiying, Zhu, Yongyun, Song, Qi
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 01.10.2024
• Subjects: Agricultural equipment; Agricultural practices; Conservation tillage; Energy consumption; Field tests; Machinery; Mathematical models; Multiple objective analysis; Optimization; parameter optimization; Parameters; Response surface methodology; Straw; straw returning machine; Stubble; stubble breaking rate; Surface analysis (chemical); Velocity; Vibration; Vibration analysis; vibration characteristic; Wheat; Wheat straw; China
• ISSN: 2073-4395; 2073-4395
• DOI: 10.3390/agronomy14102388

For the mechanized technical mode of total wheat straw returning to field, there are problems such as large vibration during the operation of the straw returning machine that, in turn, affect the effect of stubble breaking. This study took the Tongtian 1-JHY-220 straw returning machine as the research object to conduct field experiments, with wheat stubble height, forward velocity, and PTO speed as experimental parameters. And the vibration characteristics at different positions of the machine and the final stubble breaking rate were used as evaluation indicators. Combined with the orthogonal experiment and response surface analysis method, this article analyzes and discusses the influence of various parameters on vibration characteristics and operational effectiveness. The results show that PTO speed and wheat stubble height were the main factors affecting the vibration and operation quality of the straw returning machine. Low PTO speed and high stubble height can improve the stubble breaking rate of the straw returning machine and reduce its operation vibration. Furthermore, the multi-objective optimization results show that when the forward velocity in the range of 8.5–9 km/h, the PTO speed is 540 r/min, and the stubble height is in the range of 200–250 mm, the stubble breaking rate of the straw returning machine is greater than 86%. At this time, the total vibration of the straw returning machine and tractor rear axle is relatively small. This study can lay a foundation for further studying the impact of the vibration of the straw returning machine on the stubble breaking effect and provide a reference for the preparation of high-quality seedbed under conservation tillage.