A versatile optical-electrical-thermal simulation framework for photovoltaic devices integrating ray tracing and conversion losses

• Published in: Solar energy materials and solar cells Vol. 284; p. 113489
• Main Authors: Ma, Tao, Li, Tao, Yu, Kun, Li, Sinan, Peng, Jinqing, Shi, Zhengrong
• Format: Journal Article
• Language: English
• Published: Elsevier B.V 01.06.2025
• Subjects: Comprehensive analysis; Conversion loss mechanisms; Equivalent circuit model; Layered thermal resistance model; Monte Carlo ray tracing; Optical-electrical-thermal simulation; Monte Carlo ray tracing; Layered thermal resistance model; Comprehensive analysis; Equivalent circuit model; Conversion loss mechanisms; Optical-electrical-thermal simulation
• ISSN: 0927-0248
• DOI: 10.1016/j.solmat.2025.113489

Investigating the photoelectrical conversion principles of photovoltaic devices in-depth for efficiency improvement has always been a subject under intense heat discussions. Numerical simulation, serving as a rapid, cost-efficient, and effective method, holds the potential to disclose the entire intricate physical process. Numerous diverse mathematical models have been proposed in the literature for investigation, while the actual circumstances are highly complicated, and comprehensive analysis remains arduously challenging due to various impediments. Herein, we present a versatile simulation framework for photovoltaic (PV) devices. By integrating Monte Carlo ray tracing, equivalent circuit and layered thermal resistance models, it aims to realize optical-electrical-thermal coupling simulation, and meanwhile the conversion loss mechanism is also considered, facilitating an in-depth investigation into the comprehensive performances of PV devices. The findings of this study reveal that, for a typical HJT PV module, the photogenerated current density can attain 32.97 mA/cm2 under normal incidence, and the conversion efficiency peaks at 23.8 % with a fill factor of 82.2 % under standard test condition (STC). Moreover, when the module operates under nominal operating cell temperature (NOCT) conditions, the operating temperature will ascend to 41.1 °C and the efficiency will decline to 21.75 %. The module absorbs 683.02 W/m2 incident energy with one-third contributed by the inactive materials, and about 64 % of the total incident irradiance is converted into heat, thus only approximately a quarter of the total absorbed energy is the effective output (174 W/m2), with the thermalization and angle-mismatch being the two dominant energy losses in the photoelectrical conversion process, accounting for 23 % and 10.8 % respectively. •A versatile simulation framework for PV modules is proposed, offering a new perspective on PV research.•The framework enables a comprehensive optical-electrical-thermal performance analysis on its coupling conversion mechanisms.•The performance of a typical PV module under both STC and general conditions are systematically investigated.•The framework can be rapidly extended for different thermal management techniques to diverse scenarios.