Controlling propagation velocity in Al/Ni reactive multilayer systems by periodic 2D surface structuring

• Published in: Advanced engineering materials
• Main Authors: Sauni Camposano, Yesenia H., Jaekel, Konrad, Riegler, Sascha S., Matthes, Sebastian, Glaser, Marcus, Peter, Nicolas J., Vardo, Emina, Bartsch, Heike, Schwaiger, Ruth, Bergmann, Jean Pierre, Gallino, Isabella, Schaaf, Peter
• Format: Journal Article
• Language: English
• Published: 10.06.2024
• ISSN: 1438-1656; 1527-2648
• DOI: 10.1002/adem.202302272

The chemical energy released as heat during the exothermic reaction of reactive multilayer systems has shown potential applications in various technological areas, e.g. in joining applications. However, controlling the heat release rate and the propagation velocity of the reaction is required to enhance their performance in most of these applications. Here, a method to control the propagation velocity and the heat release rate of the system is presented. The sputtering of Al/Ni multilayers on substrates with periodic 2D surface structures promotes the formation of growth defects into the system. This modification in the morphology locally influences on the reaction characteristics. Tailoring the number of 2D structures in the substrate enabled the control of the velocity and maximum temperature of the propagation front. The morphology of the produced reactive multilayers is investigated before and after reaction using scanning electron microscopy, transmission electron microscopy and X‐ray diffraction. In addition, the enthalpy of the system was obtained through calorimetric analysis. The self‐sustained and self‐propagating reaction of the systems was monitored by a high‐speed camera and a high‐speed pyrometer, thus revealing the propagation velocity and the temperatures with time resolution in the microsecond regime. This article is protected by copyright. All rights reserved.