Ultrathin Metal–Organic Framework Nanosheets as a Gutter Layer for Flexible Composite Gas Separation Membranes

• Published in: ACS nano Vol. 12; no. 11; pp. 11591 - 11599
• Main Authors: Liu, Min, Xie, Ke, Nothling, Mitchell D., Gurr, Paul Andrew, Tan, Shereen Siew Ling, Fu, Qiang, Webley, Paul A., Qiao, Greg G.
• Format: Journal Article
• Language: English
• Published: United States American Chemical Society 27.11.2018
• Subjects: flexible composite membrane; CO2 capture; gutter layer; nanosheet; metal−organic framework
• ISSN: 1936-0851; 1936-086X
• DOI: 10.1021/acsnano.8b06811

Ultrathin metal–organic framework (MOF) nanosheets show great potential in various separation applications. In this study, MOF nanosheets are incorporated as a gutter layer in high-performance, flexible thin-film composite membranes (TFCMs) for CO2 separation. Ultrathin MOF nanosheets (∼3–4 nm) were prepared via a surfactant-assisted method and subsequently coated onto a flexible porous support by vacuum filtration. This produced an ultrathin (∼25 nm), extremely flat MOF layer, which serves as a highly permeable gutter with reduced gas resistance when compared with conventional polydimethylsiloxane gutter layers. Subsequent spin-coating of the ultrathin MOF gutter layer with a polymeric selective layer (Polyactive) afforded a TFCM exhibiting the best CO2 separation performance yet reported for a flexible composite membrane (CO2 permeance of ∼2100 GPU with a CO2/N2 ideal selectivity of ∼30). Several unique MOF nanosheets were examined as gutter layers, each differing with regard to structure and thickness (∼10 and ∼80 nm), with results indicating that flexibility in the ultrathin MOF layer is critical for optimized membrane performance. The inclusion of ultrathin MOF nanosheets into next-generation TFCMs has the potential for major improvements in gas separation performance over current composite membrane designs.