Advances in the Synthesis of Preceramic Polymers for the Formation of Silicon-Based and Ultrahigh-Temperature Non-Oxide Ceramics

• Published in: Chemical reviews Vol. 123; no. 8; pp. 4188 - 4236
• Main Authors: Ackley, Brandon J., Martin, Kara L., Key, Thomas S., Clarkson, Caitlyn M., Bowen, John J., Posey, Nicholas D., Ponder Jr, James F., Apostolov, Zlatomir D., Cinibulk, Michael K., Pruyn, Timothy L., Dickerson, Matthew B.
• Format: Journal Article
• Language: English
• Published: United States American Chemical Society 26.04.2023
• Subjects: Aircraft propulsion; Atmospheric flight; Borides; Ceramic fibers; Ceramics; Chemical synthesis; Collaborative work; Composite fabrication; Fabrication; Fibers; Macromolecules; Polycarbosilanes; Polymers; Polysilanes; Polysilazane; Precursors; Spinning (materials)
• ISSN: 0009-2665; 1520-6890
• DOI: 10.1021/acs.chemrev.2c00381

Preceramic polymers (PCPs) are a group of specialty macromolecules that serve as precursors for generating inorganics, including ceramic carbides, nitrides, and borides. PCPs represent interesting synthetic challenges for chemists due to the elements incorporated into their structure. This group of polymers is also of interest to engineers as PCPs enable the processing of polymer-derived ceramic products including high-performance ceramic fibers and composites. These finished ceramic materials are of growing significance for applications that experience extreme operating environments (e.g., aerospace propulsion and high-speed atmospheric flight). This Review provides an overview of advances in the synthesis and postpolymerization modification of macromolecules forming nonoxide ceramics. These PCPs include polycarbosilanes, polysilanes, polysilazanes, and precursors for ultrahigh-temperature ceramics. Following our review of PCP synthetic chemistry, we provide examples of the application and processing of these polymers, including their use in fiber spinning, composite fabrication, and additive manufacturing. The principal objective of this Review is to provide a resource that bridges the disciplines of synthetic chemistry and ceramic engineering while providing both insights and inspiration for future collaborative work that will ultimately drive the PCP field forward.