Material Characterization-Based Wear Mechanism Investigation for Biomass Hammer Mills

• Published in: ACS sustainable chemistry & engineering Vol. 8; no. 9; pp. 3541 - 3546
• Main Authors: Roy, Sougata, Lee, Kyungjun, Lacey, Jeffrey A, Thompson, Vicki S, Keiser, James R, Qu, Jun
• Format: Journal Article
• Language: English
• Published: United States American Chemical Society 09.03.2020; American Chemical Society (ACS)
• Subjects: Abrasive wear; Biomass; ENGINEERING; Erosive wear; Failure analysis; Hammer mills; Biomass; Abrasive wear; Erosive wear; Hammer mills; Failure analysis
• ISSN: 2168-0485; 2168-0485
• DOI: 10.1021/acssuschemeng.9b06450

Biomass, as harvested, is composed of inorganic compounds both intrinsically and extrinsically and can be abrasive. The present study investigates the wear modes and mechanisms of two types of blades of hammer mills used in biomass size reduction (impacting the particle size and distribution) and densification (impacting the size, shape, and density). The dominant wear modes for the stage 1 steel blades are determined to be erosive and polishing wear. For the stage 2 blades with a carbide weld overlay, the main wear mechanisms are erosion and fracture. Partial replacement of Co by Fe in the outer layer of the carbide grits, likely induced by diffusion during high-temperature welding, has been correlated to the observed microcracking. The microcracking is believed to weaken the grit strength and fracture toughness to make the overlay prone to fracture and erosion due to repetitive contact with the inorganic contents in chopping biomass.