Temperature Distribution Assessment in Gas–Solid Reactive and Nonreactive Systems Heated by Microwaves

• Published in: Industrial & engineering chemistry research Vol. 62; no. 26; pp. 9970 - 9982
• Main Authors: Adavi, Kazem, Shabanian, Jaber, Chaouki, Jamal
• Format: Journal Article
• Language: English
• Published: American Chemical Society 05.07.2023
• Subjects: Kinetics, Catalysis, and Reaction Engineering
• ISSN: 0888-5885; 1520-5045
• DOI: 10.1021/acs.iecr.3c00575

Research studies have shown that selective heating of different phases in gas–solid systems exposed to microwave (MW) irradiation leads to a temperature gradient between gas and MW absorber solids. This can suppress undesired secondary gas-phase reactions and yield apparent kinetic improvements and energy savings. However, the effects of reaction exothermicity/endothermicity, gas velocity, temperature probe location at the microscale, and MW penetration depth in fixed beds on the temperature difference between solid and gas phases exposed to MWs and temperature distribution in the fixed beds are poorly understood. Highlighting these effects was targeted in this study and accomplished with the help of multiphysics simulations by COMSOL Multiphysics (5.6). The corresponding COMSOL model was initially verified and validated by data collected from literature studies and those obtained experimentally by the authors in this study. Simulation results from the verified and validated model indicated that the temperature gradient between the gas and the MW absorber solid increases by increasing the gas velocity or switching from an endothermic reaction to no reaction and/or an exothermic reaction. In addition, the collected results show nonuniform temperature distribution in a fixed-bed reactor made of MW absorber particles irradiated by MWs due to the limited penetration depth of MWs and hotspot formation. This operational deficiency makes the large-scale design of this type of reactor very challenging for MW heating-assisted reactions.