Processing of iron aluminides by pressureless sintering of elemental iron and aluminum
The invention relates to improvements in powder processing of intermetallic materials such as iron aluminides. A pressureless sintering process for producing FeAl wherein the heating rate is controlled in a manner which minimizes expansion of a mixture of elemental powders of iron and aluminum. Duri...
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Format | Patent |
Language | English |
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14.01.2003
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Abstract | The invention relates to improvements in powder processing of intermetallic materials such as iron aluminides.
A pressureless sintering process for producing FeAl wherein the heating rate is controlled in a manner which minimizes expansion of a mixture of elemental powders of iron and aluminum. During the process, the heating rate is maintained below 1° C./min to minimize the volume expansion during the formation of the intermediate phase FeAl. As a result of the process, the final density can be increased up to 95% of the theoretical density. The sequence of phases formed during the heating of Fe+Al mixture were identified by X-ray diffraction, optical microscopy, SEM and along with DSC data were correlated to the expansion and shrinkage behavior of the samples. |
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AbstractList | The invention relates to improvements in powder processing of intermetallic materials such as iron aluminides.
A pressureless sintering process for producing FeAl wherein the heating rate is controlled in a manner which minimizes expansion of a mixture of elemental powders of iron and aluminum. During the process, the heating rate is maintained below 1° C./min to minimize the volume expansion during the formation of the intermediate phase FeAl. As a result of the process, the final density can be increased up to 95% of the theoretical density. The sequence of phases formed during the heating of Fe+Al mixture were identified by X-ray diffraction, optical microscopy, SEM and along with DSC data were correlated to the expansion and shrinkage behavior of the samples. |
Author | Deevi, Seetharama C Gedevanishvili, Shalva |
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References | D. Pocci et al., "Production and Properties of CSM FeAl Intermetallic Alloys", presented at the Minerals, Metals and Materials Society Conference (1994 TMS Conference) on Processing, Properties and Applications of Iron Aluminides, pp. 19-30, held in San Francisco, California on Feb. 27-Mar. 3, 1994. Dennis (5848348) 19981200 Nazmy (5158744) 19921000 Sikka et al. (5620651) 19970400 A. LeFort et al., "Mechanical Behavior of FeAl40Intermetallic Alloys", presented at the Proceedings of International Symposium on Intermetallic Compounds-Structure and Mechanical Properties (JIMIS-6), pp. 579-583, Sendai, Japan on Jun. 17-20, 1991. David C. Dunand, "Reactive Synthesis of Aluminide Intermetallics", Materials and Manufacturing Processes, vol. 10, No. 3, pp. 373-403, 1995. Zuhair A. Munir, "Synthesis of High Temperature Materials by Self-Propagating Combustion Methods", Ceramic Bulletin, vol. 67, No. 2, 1988, pp. 342-349. D.L. Joslin et al., "Processing of Fe3Al and FeAl alloys by reaction synthesis", Intermetallics 3 (1995), pp. 467-481. Notification of Transmittal of the International Preliminary Examination Report dated Apr. 15, 2002. Hajaligol et al. (6030472) 20000200 Sikka et al. (5976458) 19991100 Eylon et al. (4917858) 19900400 J.R. Blackford et al., "Production of Iron Aluminides By Co-Rolling of Elemental Foils Followed by Heat Treatment", Scripta Materialia, 1996, vol. 34, No. 5, pp. 721-728. C.H. Kong, "The Effect of Ternary Additions on the Vacancy Hardening and Defect Structure of FeAl", pp. 231-239, presented at the 1994 TMS Conference. Swaroop et al. (4992233) 19910200 V.K. Sikka, "Powder Processing of Fe3Al-Based Iron-Aluminide Alloys", Mat. Res. Soc. Symp. Proc., vol. 213, pp. 901-906. Rabin et al. (5269830) 19931200 Deevi et al. (6033623) 20000300 D.J. Lee et al., "Sintering Behavior of Iron-Aluminum Powder Mixes", Intl. Journal of Powder Metallurgy & Powder Technology, vol. 21, No. 1, 1985 Am. Powder Metallurgy Institute, pp. 9-21. J.H. Schneibel, "Selected Properties of Iron Aluminides", pp. 329-341, presented at the 1994 TMS Conference. Sekhar et al. (5484568) 19960100 D.J. Gaydosh et al., "Microstructure and Tensile Properties of Fe-40 At.Pct. A1 Alloys with C, Zr, Hf and B Additions", Sep. 1989 Met. Trans A., vol. 20A, pp. 1701-1714. V.K. Sikka et al., "Powder Production, Processing, and Properties of Fe3Al", presented at the 1990 Powder Metallurgy Conference Exhibition in Pittsburgh, PA, pp. 1-11. D.Q. Yi et al., "Preparation of Fe3Al based iron aluminides from elemental and prealloyed powders", Materials Science and Technology, Jul. 1995, vol. 11, pp. 650-655. McKamey et al. (4961903) 19901000 Hu (5455001) 19951000 Liu et al. (5320802) 19940600 S. Sheasby, "Powder Metallurgy of Iron-Aluminum", Intl. Journal of Powder Metallurgy & Powder Technology, vol. 15, No. 4, 1979, pp. 301-305. A. Bose et al., "Reactive Sintering and Reactive Hot Isostatic Pressing of Iron Aluminides", Proceedings of the 1991 Powder Metallurgy Conference & Exhibition, Chicago, IL, Jun. 9-12, 1991, vol. 6, pp. 131-145. Romero et al. (5024109) 19910600 Deevi et al. (6284191) 20010900 Alexander et al. (5482673) 19960100 D.J. Alexander, "Impact Behavior of FeAl Alloy FA-350", pp. 193-202, presented at the 1994 TMS Conference. B.H. Rabin et al., "Microstructure and Tensile Properties of Fe3Al Produced by Combustion Synthesis/Hot Isostatic Pressing", Metallurgical Transactions A, vol. 23A, Jan. 1992, pp. 35-40. Shaw et al. (5330701) 19940700 Maziasz et al. (5545373) 19960800 D.L. Joslin et al., "Reaction synthesis of Fe-Al alloys", Materials Science and Engineering A192/193 (1995), pp. 544-548. Rezhets (5098469) 19920300 B.H. Rabin et al., "Synthesis of Iron Aluminides from Elemental Powders: Reaction Mechanisms and Densification Behavior", Metallurgical Transactions, vol. 22A, Feb. 1991, pp. 277-286. Jin Li et al., "The Fabrication of High Density Intermetallic Compounds by Pressureless Sintering", Proc. 5th Japan Intl. SAMPE Symposium, Oct. 28-31, 1997, pp. 265-270. Sikka et al. (5595706) 19970100 J. Baker, "Flow and Fracture of FeAl", pp. 101-115, presented at the 1994 TMS Conference. J.R. Knibloe et al., "Microstructure and Mechanical Properties of P/M Fe3Al Alloys", Advances in Powder Metallurgy, 1990, vol. 2, pp. 219-231. R.M. German, "Transient Thermal Effects in the Synthesis of Intermetallic Alloys", Thermal Analysis in Metallurgy, The Minerals, Metals & Materials Society, 1992, pp. 205-231. C.G. McKamey et al., "A review of recent developments in Fe3Al-based Alloys" in Aug. 1991 J. of Mater. Res., vol. 6, No. 8, pp. 1779-1805. Yu-Leng Jeng et al., "Powder Metallurgy Processing of Dual-Phase Fe-Al Intermetallics", Intl. Journal of Powder Metallurgy, vol. 31, No. 2, 1995, pp. 155-166. S. Ranganath et al., "Synthesis of iron aluminide under thermal explosion conditions", Materials Letters, vol. 10, No. 4,5, Nov. 1990, pp. 215-217. |
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Snippet | The invention relates to improvements in powder processing of intermetallic materials such as iron aluminides.
A pressureless sintering process for producing... |
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Title | Processing of iron aluminides by pressureless sintering of elemental iron and aluminum |
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