Artificial stone slab and methods for manufacturing thereof

• Main Author: Ding, Guoxing
• Format: Patent
• Language: English
• Published: 18.07.2023
• Subjects: ARTIFICIAL STONE; CEMENTS; CERAMICS; CHEMISTRY; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDINGMATERIALS; CONCRETE; LIME, MAGNESIA; METALLURGY; PERFORMING OPERATIONS; REFRACTORIES; SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURESCONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER; SLAG; TRANSPORTING; TREATMENT OF NATURAL STONE; WORKING CEMENT, CLAY, OR STONE

The present invention discloses an artificial stone slab, wherein the raw materials are mixed, pressed, and solidified, and the raw material comprises a main material and an auxiliary material. The main material, according to the total weight ratio of raw materials, comprises from about 20% to about 85% of particles containing hydroxide or metal oxide, from about 0% to about 50% of natural quartz, and from about 5% to about 25% of resin. The auxiliary material comprises a coupling agent and a curing agent, wherein the weight ratio of the coupling agent to the resin is from about 0.6:100 to about 2:100, and the weight ratio of the curing agent to the resin is from about 0.8:100 to about 1.2:100. The present invention also provides methods for manufacturing the aforesaid artificial stone slab. The present invention replaces natural quartz particles with particles containing hydroxide or metal oxide and ensures that the performance of the slab is up to standard, that the quality is more stable and easier to control, the decorative results are better, and finally, the mining of natural quartz is reduced by 10 times, achieving the objectives of greater environmental protection and lower costs. The resulting slab provides stable performance with good decorative results and thus saves resources and is conducive to environmental protection.