Process for making three-dimensional foam-laid nonwovens
A method for making a high topography nonwoven substrate includes generating a foam including water and synthetic binder fibers; depositing the foam on a planar surface; disposing a template form on the foam opposite the planar surface to create a foam/form assembly; heating the foam/form assembly t...
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Main Authors | , , , , , , , , |
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Format | Patent |
Language | English |
Published |
26.04.2022
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Subjects | |
Online Access | Get full text |
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Abstract | A method for making a high topography nonwoven substrate includes generating a foam including water and synthetic binder fibers; depositing the foam on a planar surface; disposing a template form on the foam opposite the planar surface to create a foam/form assembly; heating the foam/form assembly to dry the foam and bind the synthetic binder fibers; and removing the template from the substrate after heating the foam/form assembly, wherein the substrate includes a planar base layer having an X-Y surface and a backside surface opposite the X-Y surface; and a plurality of projection elements integral with and protruding in a Z-direction from the X-Y surface, wherein the projection elements are distributed in both the X- and Y-directions, and wherein the density of a projection element is the same as the density of the base layer. |
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AbstractList | A method for making a high topography nonwoven substrate includes generating a foam including water and synthetic binder fibers; depositing the foam on a planar surface; disposing a template form on the foam opposite the planar surface to create a foam/form assembly; heating the foam/form assembly to dry the foam and bind the synthetic binder fibers; and removing the template from the substrate after heating the foam/form assembly, wherein the substrate includes a planar base layer having an X-Y surface and a backside surface opposite the X-Y surface; and a plurality of projection elements integral with and protruding in a Z-direction from the X-Y surface, wherein the projection elements are distributed in both the X- and Y-directions, and wherein the density of a projection element is the same as the density of the base layer. |
Author | Nhan, Davis Dang H Uttecht, Cathleen M Scholl, Neil T Carrillo Ojeda, Antonio J Topolkaraev, Vasily A Colman, Charles W Eslinger, Lori A Calewarts, Deborah J Qin, Jian |
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Snippet | A method for making a high topography nonwoven substrate includes generating a foam including water and synthetic binder fibers; depositing the foam on a... |
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SubjectTerms | BANDAGES, DRESSINGS OR ABSORBENT PADS BRAIDING COTTON-WOOL DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF,TUBULAR STRUCTURES OF THE BODY, E.G. STENTS FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS,NON-WOVEN FABRICS FILTERS IMPLANTABLE INTO BLOOD VESSELS FIRST-AID KITS FOMENTATION HUMAN NECESSITIES HYGIENE IMPREGNATING OR COATING OF PAPER KNITTING LACE-MAKING MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARYMATERIAL MEDICAL OR VETERINARY SCIENCE NON-WOVEN FABRICS ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES PAPER NOT OTHERWISE PROVIDED FOR PAPER-MAKING PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D PRODUCTION OF CELLULOSE PROSTHESES PULP COMPOSITIONS TEXTILES TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G TREATMENT OR PROTECTION OF EYES OR EARS TRIMMINGS WADDING |
Title | Process for making three-dimensional foam-laid nonwovens |
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