Multi-zoned catalyst system for oxidation of o-xylene and/or naphthalene to phthalic anhydride

• Main Authors: Allmann, Hans-Martin, Galeano Nunez, Diana Carolina, Walsdorff, Christian, Zühlke, Jürgen
• Format: Patent
• Language: English
• Published: 14.07.2020
• Subjects: ACYCLIC OR CARBOCYCLIC COMPOUNDS; CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOIDCHEMISTRY; CHEMISTRY; HETEROCYCLIC COMPOUNDS; METALLURGY; ORGANIC CHEMISTRY; PERFORMING OPERATIONS; PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL; THEIR RELEVANT APPARATUS; TRANSPORTING

The present invention relates to a catalyst system for oxidation of o-xylene and/or naphthalene to phthalic anhydride (PA) comprising at least four catalyst zones arranged in succession in the reaction tube and filled with catalysts of different chemical composition wherein the active material of the catalysts comprise vanadium and titanium dioxide and the active material of the catalyst in the last catalyst zone towards the reactor outlet has an antimony content (calculated as antimony trioxide) between 0.7 to 3.0 wt. %. The present invention further relates to a process for gas phase oxidation in which a gas stream comprising at least one hydrocarbon and molecular oxygen is passed through a catalyst system which comprises at least four catalyst zones arranged in succession in the reaction tube and filled with catalysts of different chemical composition wherein the active materials of the catalysts comprise vanadium and titanium dioxide and the active material of the catalyst in the last catalyst zone towards the reactor outlet has an antimony content (calculated as antimony trioxide) between 0.7 to 3.0 wt. %.