MODULAR EXTRUSION SYSTEM FOR FORMING AN ARTICLE

• Main Authors: MCCALIP, Andrew, TOBIN, James Robert
• Format: Patent
• Language: English; French; German
• Published: 01.06.2022
• Subjects: ADDITIVE MANUFACTURING TECHNOLOGY; ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING; PERFORMING OPERATIONS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR; SHAPING OR JOINING OF PLASTICS; TRANSPORTING; WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL

A modular extrusion system for forming an article includes a support frame and a plurality of print head modules removably connected to the support frame. Each of the print head modules includes a printer head, a printer nozzle, a hopper, and an integrated control module. The hoppers are configured for holding a plurality of polymer pellets. The printer heads of the plurality of print head modules each include a body defining a barrel, a rotating extrusion screw extending through the barrel, and one or more heaters at least partially surrounding the barrel for melting the plurality of polymer pellets into a polymer resin formulation. The printer nozzles are configured for printing and depositing the polymer resin formulation onto a substrate to form the article. The modular extrusion system also includes a control system communicatively coupled to each of the integrated control modules for controlling the modular extrusion system.