A METHOD FOR THE ADDITIVE MANUFACTURING OF A PART BY SELECTIVE MELTING OR SELECTIVE SINTERING OF OPTIMISED-COMPACTNESS POWDER BEDS USING A HIGH ENERGY BEAM

• Main Authors: COLIN, Christophe, SAUSSEREAU, Gérard, MOTTIN, Jean-Baptiste, KIRSCHNER, Laëtitia
• Format: Patent
• Language: English; French; German
• Published: 29.12.2021
• Subjects: ADDITIVE MANUFACTURING TECHNOLOGY; ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING; ALLOYS; CASTING; CHEMISTRY; FERROUS OR NON-FERROUS ALLOYS; MAKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; METALLURGY; PERFORMING OPERATIONS; POWDER METALLURGY; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR; SHAPING OR JOINING OF PLASTICS; TRANSPORTING; TREATMENT OF ALLOYS OR NON-FERROUS METALS; WORKING METALLIC POWDER; WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL

A method for fabricating a part by selective melting or sintering of powder beds by high energy beam, the method including a) providing a material in the form of powder particles; b) depositing a first powder layer on a support; c) scanning a region of the first layer with the beam to heat the powder locally to a temperature higher than the powder sintering temperature, such that the powder particles as melted or sintered form a first single-piece element; d) depositing a second powder layer on the first powder layer; e) scanning a region of the second layer with the beam to heat the powder to a temperature higher than the powder sintering temperature, so that the particles of powder as sintered or melted form a second single-piece element; and f) repeating d) and e) for each new powder layer laid over a preceding layer until the part is formed.