Heading machine gearbox performance monitoring system and method based on artificial intelligence and digital twinning

• Main Authors: LU WEI, CUI YANPING, WU ZHE, CAO YACHAO, JIA GUANGFEI
• Format: Patent
• Language: Chinese; English
• Published: 30.01.2024
• Subjects: CALCULATING; COMPUTING; COUNTING; ELECTRIC DIGITAL DATA PROCESSING; IMAGE DATA PROCESSING OR GENERATION, IN GENERAL; MEASURING; PHYSICS; TESTING; TESTING STATIC OR DYNAMIC BALANCE OF MACHINES ORSTRUCTURES; TESTING STRUCTURES OR APPARATUS NOT OTHERWISE PROVIDED FOR

The invention discloses a heading machine transmission system performance monitoring system and method based on artificial intelligence and digital twinning. The system comprises a gearbox scheduling mobile terminal, a data acquisition and transmission server and a virtual monitoring terminal. The method comprises the following steps: acquiring gear box operation related data in real time, and broadcasting the gear box operation related data to a local area network or the Internet in real time through a related information server; analyzing gear box operation related data in real time through subscription acquisition; establishing a 3D model after mapping rendering of the gear box, importing the 3D model into Unity 3D, establishing a real-time dynamic monitoring model, and identifying and changing the gear state by the model through vibration data acquired by a temperature vibration sensor; a performance prediction model is trained by artificial intelligence, the model can display predicted performance data i