摩擦肉盛法による表面硬化層の形成に関する研究
Although there have been proposed and applied several surfacing technologies, no appropriate process was appeared to coat 1 mm thickness layer on substrate. This paper deals with the fundamental approach to establish friction surfacing as a technique to coat a hard layer -1 mm thick. Experiments cla...
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| Published in | 溶接学会論文集 Vol. 13; no. 3; pp. 432 - 437 |
|---|---|
| Main Authors | , , , , |
| Format | Journal Article |
| Language | Japanese |
| Published |
一般社団法人 溶接学会
05.08.1995
Japan Welding Society 社団法人溶接学会 |
| Subjects | |
| Online Access | Get full text |
| ISSN | 0288-4771 2434-8252 |
| DOI | 10.2207/qjjws.13.432 |
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| Abstract | Although there have been proposed and applied several surfacing technologies, no appropriate process was appeared to coat 1 mm thickness layer on substrate. This paper deals with the fundamental approach to establish friction surfacing as a technique to coat a hard layer -1 mm thick. Experiments clarify the effect of operating parameters on surface quality using conventional friction welding machine equipped sliding stage. Material was selected a martensitic stainless steel with 1C-17Cr as a coated material, and a low carbon structural steel as a substrate. A stable hardened coated layer was obtained with dimensions of 20 mm width and 1 mm thickness. No dilution was observed in this process. Hardness values reached around 500 to 600 Hv in as-coated condition. Dimensions of coated layer are depended on friction speed (rotating speed) of coated material, and lower friction speed can make thicker and wider coatings. Deposition speed is slightly less than those of conventional arc welding processes under the conditions of this experiment. |
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| AbstractList | Although there have been proposed and applied several surfacing technologies, no appropriate process was appeared to coat 1 mm thickness layer on substrate. This paper deals with the fundamental approach to establish friction surfacing as a technique to coat a hard layer -1 mm thick. Experiments clarify the effect of operating parameters on surface quality using conventional friction welding machine equipped sliding stage. Material was selected a martensitic stainless steel with 1C-17Cr as a coated material, and a low carbon structural steel as a substrate. A stable hardened coated layer was obtained with dimensions of 20 mm width and 1 mm thickness. No dilution was observed in this process. Hardness values reached around 500 to 600 Hv in as-coated condition. Dimensions of coated layer are depended on friction speed (rotating speed) of coated material, and lower friction speed can make thicker and wider coatings. Deposition speed is slightly less than those of conventional arc welding processes under the conditions of this experiment. |
| Author | 武本, 聡 篠田, 剛 岡本, 真弥 加藤, 喜久 冷水, 孝夫 |
| Author_FL | SHIMIZU Takao TAKEMOTO Satoshi OKAMOTO Sinya SHINODA Takeshi KATOH Yoshihisa |
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| DocumentTitleAlternate | Deposition of Hard Coating Layer by Friction Surfacing |
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| References | 4) 富岡他:プラズマ粉末肉盛溶接法による金属表面の複合合金化,日本金属学会会報, 31(1992)No. 12, p. 1056-1063. 12) 深草他;摩擦肉盛溶接部の温度分布について,溶接学会講演概要集43集(1988秋),p,108-109. 2) 伊藤他:減圧プラズマ溶射における移行アークを用いた前処理効果,材料, 2(1993)No. 7, p. 874-880. 10) 島田他;高炭素ステンレス鋼(SUS440C)製造技術の開発,製鉄研究(1989)No. 333, p. 40-49. 13) AWS, Welding Handbook ; 6th Ed. Section 3A, p. 44.4-44.70(1970), Americal Welding Society, N. Y. 9) B. Irving ; Sparks Begin to Fly in Nonconventional Friction Welding and Surfacing, Weld. J., 72 (1993) No. 5, p. 37-40. 16) Zi-kui Liu et. al; An Experiment and Theoritical Study of Cementite Dissolution in an Fe-Cr-CAlloy, Metall. Trans. A, 22A (1991) No. 8, p. 1745-1752. 6) W. Aihua, et. al; Laser Beam Cladding of Seating Surface on Exhaust Values, Weld. J., 7 (1991) No. 4, p. 106-109s. 11) 深草他;摩擦圧接における回転面の移動現象,溶接学会誌50(1981)No. 10. 3) Yu. A. Kharlamov et. al; Kinetic Microhardness of coatings Produced D-Gun Spraying, Int. Syp. on Thermal Spraying Conf. (1986. Sep.), Montreal p.621-630. 15) 蓮井他;摩擦圧接におけるトルクについて,溶接学会誌44(1975)No. 12, p. 1005-1010. 1) B. Irving; Sparks Begin to Fly in N onconventional Friction Welding and Surfacing, Welding journal 72 (1993), No. 5 p. 37-40. 5) 加藤他;プラズマ肉盛溶接法の現状,鉄と鋼, 75(1989)No. 1, p. 42-49. 7) 広瀬他:粉末送給法を用いたレーザクラッディングによる耐摩耗性膜の形成,鉄と鋼, 78(1992)No. 10, p.1585-1592. 14) W. N. Thomas et. al; Friction Surfacing, 2nd Int. Conf. on Flash-butt and Friction Welding, DVS (1987 Sept.), p. 124-140. 17) 豊田:不均質材の力学,溶接学会誌,59(1990)No. 4, p. 246-252. 8) G. M. Bedford et. al ; On the Absense of Dilutionin Friction Surfacing and Lateral Friction, Surfacing Eng. Conf (1987) Stratford-upon-Avon (1985) Paper 50, p. 281-290. |
| References_xml | – reference: 4) 富岡他:プラズマ粉末肉盛溶接法による金属表面の複合合金化,日本金属学会会報, 31(1992)No. 12, p. 1056-1063. – reference: 6) W. Aihua, et. al; Laser Beam Cladding of Seating Surface on Exhaust Values, Weld. J., 7 (1991) No. 4, p. 106-109s. – reference: 1) B. Irving; Sparks Begin to Fly in N onconventional Friction Welding and Surfacing, Welding journal 72 (1993), No. 5 p. 37-40. – reference: 9) B. Irving ; Sparks Begin to Fly in Nonconventional Friction Welding and Surfacing, Weld. J., 72 (1993) No. 5, p. 37-40. – reference: 14) W. N. Thomas et. al; Friction Surfacing, 2nd Int. Conf. on Flash-butt and Friction Welding, DVS (1987 Sept.), p. 124-140. – reference: 2) 伊藤他:減圧プラズマ溶射における移行アークを用いた前処理効果,材料, 2(1993)No. 7, p. 874-880. – reference: 16) Zi-kui Liu et. al; An Experiment and Theoritical Study of Cementite Dissolution in an Fe-Cr-CAlloy, Metall. Trans. A, 22A (1991) No. 8, p. 1745-1752. – reference: 7) 広瀬他:粉末送給法を用いたレーザクラッディングによる耐摩耗性膜の形成,鉄と鋼, 78(1992)No. 10, p.1585-1592. – reference: 17) 豊田:不均質材の力学,溶接学会誌,59(1990)No. 4, p. 246-252. – reference: 11) 深草他;摩擦圧接における回転面の移動現象,溶接学会誌50(1981)No. 10. – reference: 12) 深草他;摩擦肉盛溶接部の温度分布について,溶接学会講演概要集43集(1988秋),p,108-109. – reference: 3) Yu. A. Kharlamov et. al; Kinetic Microhardness of coatings Produced D-Gun Spraying, Int. Syp. on Thermal Spraying Conf. (1986. Sep.), Montreal p.621-630. – reference: 5) 加藤他;プラズマ肉盛溶接法の現状,鉄と鋼, 75(1989)No. 1, p. 42-49. – reference: 13) AWS, Welding Handbook ; 6th Ed. Section 3A, p. 44.4-44.70(1970), Americal Welding Society, N. Y. – reference: 10) 島田他;高炭素ステンレス鋼(SUS440C)製造技術の開発,製鉄研究(1989)No. 333, p. 40-49. – reference: 8) G. M. Bedford et. al ; On the Absense of Dilutionin Friction Surfacing and Lateral Friction, Surfacing Eng. Conf (1987) Stratford-upon-Avon (1985) Paper 50, p. 281-290. – reference: 15) 蓮井他;摩擦圧接におけるトルクについて,溶接学会誌44(1975)No. 12, p. 1005-1010. |
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| Snippet | Although there have been proposed and applied several surfacing technologies, no appropriate process was appeared to coat 1 mm thickness layer on substrate.... |
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| SubjectTerms | Deposition rate Dilution Friction surfacing Friction welding Hardness distribution Martensite stainless steel Ultrasonic inspection |
| Title | 摩擦肉盛法による表面硬化層の形成に関する研究 |
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