Plasma sprayed α-Al2O3 main phase coating using γ-Al2O3 powders
Although α-Al 2 O 3 is commonly used as crude materials for preparing Al 2 O 3 coating by plasma spraying, the obtained coatings are mainly made up of γ-Al 2 O 3 crystalline phase with relatively poor mechanical performance. In this research, we employed an unconventional way, i.e. adopting low-cost...
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| Published in | Surface engineering Vol. 35; no. 9; pp. 801 - 808 |
|---|---|
| Main Authors | , , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
London, England
Taylor & Francis
02.09.2019
SAGE Publications |
| Subjects | |
| Online Access | Get full text |
| ISSN | 0267-0844 1743-2944 |
| DOI | 10.1080/02670844.2018.1499175 |
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| Abstract | Although α-Al
2
O
3
is commonly used as crude materials for preparing Al
2
O
3
coating by plasma spraying, the obtained coatings are mainly made up of γ-Al
2
O
3
crystalline phase with relatively poor mechanical performance. In this research, we employed an unconventional way, i.e. adopting low-cost γ-Al
2
O
3
powders as crude material via the optimisation of plasma spraying process to prepare a novel aluminium oxide coating containing α-Al
2
O
3
crystals with excellent mechanical properties as main phase, and the microstructure, microhardness and tribological properties of the coating were characterised and analysed. The results indicated that the aluminium oxide coating possesses favourable toughness, strength and wear resistance (e.g. HV602.4 and wear loss ∼2.5 μm), consequently having a great potential for exploration and application. |
|---|---|
| AbstractList | Although α-Al
2
O
3
is commonly used as crude materials for preparing Al
2
O
3
coating by plasma spraying, the obtained coatings are mainly made up of γ-Al
2
O
3
crystalline phase with relatively poor mechanical performance. In this research, we employed an unconventional way, i.e. adopting low-cost γ-Al
2
O
3
powders as crude material via the optimisation of plasma spraying process to prepare a novel aluminium oxide coating containing α-Al
2
O
3
crystals with excellent mechanical properties as main phase, and the microstructure, microhardness and tribological properties of the coating were characterised and analysed. The results indicated that the aluminium oxide coating possesses favourable toughness, strength and wear resistance (e.g. HV602.4 and wear loss ∼2.5 μm), consequently having a great potential for exploration and application. Although α-Al2O3 is commonly used as crude materials for preparing Al2O3 coating by plasma spraying, the obtained coatings are mainly made up of γ-Al2O3 crystalline phase with relatively poor mechanical performance. In this research, we employed an unconventional way, i.e. adopting low-cost γ-Al2O3 powders as crude material via the optimisation of plasma spraying process to prepare a novel aluminium oxide coating containing α-Al2O3 crystals with excellent mechanical properties as main phase, and the microstructure, microhardness and tribological properties of the coating were characterised and analysed. The results indicated that the aluminium oxide coating possesses favourable toughness, strength and wear resistance (e.g. HV602.4 and wear loss ∼2.5 μm), consequently having a great potential for exploration and application. |
| Author | Hu, Yong Chen, Wei Zhang, Junyan Qiang, Li Liang, Aimin Niu, Bolong Zhang, Fan |
| Author_xml | – sequence: 1 givenname: Bolong surname: Niu fullname: Niu, Bolong organization: State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, Lanzhou University of Technology – sequence: 2 givenname: Li surname: Qiang fullname: Qiang, Li organization: University of Chinese Academy of Sciences – sequence: 3 givenname: Junyan surname: Zhang fullname: Zhang, Junyan email: zhangjunyan@licp.cas.cn organization: State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences – sequence: 4 givenname: Fan surname: Zhang fullname: Zhang, Fan organization: State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, Lanzhou University of Technology – sequence: 5 givenname: Yong surname: Hu fullname: Hu, Yong email: luthuyoug@163.com organization: State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, Lanzhou University of Technology – sequence: 6 givenname: Wei surname: Chen fullname: Chen, Wei organization: College of Materials Science and Engineering, Lanzhou University of Technology – sequence: 7 givenname: Aimin surname: Liang fullname: Liang, Aimin email: liangaimin@licp.cas.cn, liangaimin55@aliyun.com organization: State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences |
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| Copyright | 2018 Institute of Materials, Minerals and Mining Published by Taylor & Francis on behalf of the Institute 2018 2018 Institute of Materials, Minerals and Mining Published by Taylor & Francis on behalf of the Institute |
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| DOI | 10.1080/02670844.2018.1499175 |
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| Keywords | γ-Al2O3 alumina coating plasma spraying wear resistance α-Al2O3 |
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| References | Murray, Ang, Pala 2016; 25 Brown, Mackintosh 1973; 120 Ding, Wang, Yao 1999; 18 Valant, Luin, Fanetti 2016; 26 Masuda, Yamada, Satoh 1997; 71 Djendel, Allaoui, Boubaaya 2017; 132 Li, Zou, Huo 2016; 25 Wang, Wang, Zhou 2013; 29 Kishitake, Era, Baba 1995; 4 Vardelle, Vardelle, Fauchais 1982; 2 Dhakar, Chatterjee, Sabiruddin 2017; 33 Thompson, Xu, Skeldon 1987; 55 Fauchais 2004; 37 Jia, Zou, Xu 2015; 25 Sabiruddin, Joardar, Bandyopadhyay 2010; 204 Das, Ghosh, Pandit 2005; 40 Rafailovit, Gammer, Rentenberger 2015; 27 Nofz, Dörfel, Sojref 2017; 81 Wang, He, Deng 2016; 23 Wollschläger, Nofz, Dörfel 2017; 69 Singh, Modi, Ruhi 2015; 74 Sundararajan, Wasekar, Ravi 2010; 63 Shen, Tao, Lin 2017; 46 |
| References_xml | – volume: 46 start-page: 0023 issue: 1 year: 2017 end-page: 0027 article-title: Fabrication and wear resistance of TiO /Al O coatings by micro-arc oxidation publication-title: Rare Metal Mat Eng – volume: 37 start-page: R86 year: 2004 end-page: R108 article-title: Understanding plasma spraying publication-title: J Phys D: Appl Phys – volume: 71 start-page: 2770 issue: 19 year: 1997 end-page: 2772 article-title: Highly ordered nanochannel-array architecture in anodic alumina publication-title: Appl Phys Lett – volume: 81 start-page: 185 year: 2017 end-page: 194 article-title: Microstructure, smoothening effect, and local defects of alumina sol-gel coatings on ground steel publication-title: J Sol-Gel Sci Technol – volume: 25 start-page: 175 year: 2015 end-page: 183 article-title: Effect of TiO content on properties of Al O thermal barrier coatings by plasma spraying publication-title: Trans Nonferrous Met Soc China – volume: 33 start-page: 285 issue: 3 year: 2017 end-page: 293 article-title: Measuring mechanical properties of plasma sprayed alumina coatings by nanoindentation technique publication-title: Mater Sci Technol – volume: 25 start-page: 1700 issue: 8 year: 2016 end-page: 1710 article-title: Suspension high velocity oxy-fuel (SHVOF)-sprayed alumina coatings: microstructure, nanoindentation and wear publication-title: J Therm Spray Techn – volume: 18 start-page: 569 year: 1999 end-page: 570 article-title: Control of the interfacial reaction in aluminum borate whisker-reinforced 6061Al composite by sol-gel alumina coating publication-title: J Mater Sci Lett – volume: 120 start-page: 1096 issue: 8 year: 1973 end-page: 1120 article-title: Use of Rutherford backscattering to study the behavior of ion-implanted atoms during anodic oxidation of aluminum: Ar, Kr, Xe, K, Rb, Cs, Cl, Br, and I publication-title: J Electrochem Soc – volume: 26 start-page: 4362 year: 2016 end-page: 4369 article-title: Fully transparent nanocomposite coating with an amorphous alumina matrix and exceptional wear and scratch resistance publication-title: Adv Funct Mater – volume: 23 start-page: 92 issue: 1 year: 2016 end-page: 101 article-title: Porous α-Al O thermal barrier coatings with dispersed Pt particles prepared by cathode plasma electrolytic deposition publication-title: Int J Min Met Mater – volume: 63 start-page: 203 issue: 2-3 year: 2010 end-page: 208 article-title: The influence of the coating technique on the high cycle fatigue life of alumina coated Al 6061 alloy publication-title: Trans IIM – volume: 25 start-page: 264 issue: 1-2 year: 2016 end-page: 272 article-title: Microstructure and properties of porous abradable alumina coatings flame-sprayed with semi-molten particles publication-title: J Therm Spray Techn – volume: 2 start-page: 255 issue: 3 year: 1982 end-page: 291 article-title: Influence of velocity and surface temperature of alumina particles on the properties of plasma sprayed coatings publication-title: Plasma Chem Plasma Process – volume: 27 start-page: 6438 year: 2015 end-page: 6443 article-title: Functionalizing aluminum oxide by Ag dendrite deposition at the anode during simultaneous electrochemical oxidation of Al publication-title: Adv. Mater – volume: 29 start-page: 271 issue: 4 year: 2013 end-page: 275 article-title: Microstructure characterisation of alumina coating on steel by PEO publication-title: Surf Eng – volume: 74 start-page: 685 year: 2015 end-page: 691 article-title: Development of sol–gel alumina coating on 9Cr–1Mo ferritic steel and their oxidation behavior at high temperature publication-title: J Sol-Gel Sci Technol – volume: 40 start-page: 5087 issue: 18 year: 2005 end-page: 5089 article-title: Processing and characterisation of plasma sprayed zirconia–alumina–mullite composite coating on a mild-steel substrate publication-title: J Mater Sci – volume: 4 start-page: 353 issue: 4 year: 1995 end-page: 357 article-title: Tensile strength of plasma-sprayed alumina and/or zirconia coatings on titanium publication-title: J Therm Spray Techn – volume: 55 start-page: 651 issue: 6 year: 1987 end-page: 667 article-title: Anodic oxidation of aluminium publication-title: Philosl Magaz B: Phys Condend Matt Stat Mech Electr. Opt Magnet Prop. – volume: 132 start-page: 538 issue: 3 year: 2017 end-page: 540 article-title: Characterization of alumina-titania coatings produced by atmospheric plasma spraying on 304 SS steel publication-title: Acta Phys Pol A – volume: 204 start-page: 3248 year: 2010 end-page: 3253 article-title: Analysis of phase transformation in plasma sprayed alumina coatings using rietveld refinement publication-title: Surf Coat Tech – volume: 69 start-page: 1 year: 2017 end-page: 11 article-title: Exposition of sol-gel alumina-coated P92 steel to flue gas: time-resolved microstructure evolution, defect tolerance, and repairing of the coating publication-title: Mater Corros |
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| Snippet | Although α-Al
2
O
3
is commonly used as crude materials for preparing Al
2
O
3
coating by plasma spraying, the obtained coatings are mainly made up of γ-Al
2
O... Although α-Al2O3 is commonly used as crude materials for preparing Al2O3 coating by plasma spraying, the obtained coatings are mainly made up of γ-Al2O3... |
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| SubjectTerms | alumina coating plasma spraying wear resistance α-Al γ-Al |
| Title | Plasma sprayed α-Al2O3 main phase coating using γ-Al2O3 powders |
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