Study on damage evaluation of bimetal with the lead-free copper alloy (Life evaluation in bending fatigue test with AE method)
Lead bronze had been widely used as the bearing materials. However, the utilization of that material is limited, because the lead and the lead compound are noxious to the human body. Therefore, though the lead free bronze (LFB) alloys using the rare metals are developed, the problem on resources has...
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| Published in | Kikai Gakkai ronbunshū = Transactions of the Japan Society of Mechanical Engineers Vol. 88; no. 908; p. 22-00019 |
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| Main Authors | , , , , |
| Format | Journal Article |
| Language | Japanese |
| Published |
The Japan Society of Mechanical Engineers
01.04.2022
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| Subjects | |
| Online Access | Get full text |
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| Abstract | Lead bronze had been widely used as the bearing materials. However, the utilization of that material is limited, because the lead and the lead compound are noxious to the human body. Therefore, though the lead free bronze (LFB) alloys using the rare metals are developed, the problem on resources has been pointed out. On the other hand, the powder of LFB including the sulfide (Cu5FeS4) of Cu-Fe-S series was developed, and it was reported that the materials sintered the powder show the higher sliding characteristics than those of lead bronze. Therefore, the bimetal materials sintered after spraying that powder on the substrates have achieved high functionality. However, it is desired to establish the method for quantitatively evaluating the progress of the breakage conditions and for acquiring the design information on the realization of the requested mechanical properties. By comparing the breakage types occurred in the tensile test with the characteristics of the AE events emitted by those types, the parameters for evaluating those types were proposed and those effectiveness were reported in the previous study. On the other hand, the establishment of the life judgment method is desired as the main causes of many breakage accidents are fatigue phenomenon. However, the accident analyses are difficult because the traces of the breakage are not clear as for the fatigue breakage of the sintered materials. In this study, the Ib-value derived from the amplitude distribution of the AE events detected in the fatigue test was applied for the life judgement, and that effectiveness was examined. |
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| AbstractList | Lead bronze had been widely used as the bearing materials. However, the utilization of that material is limited, because the lead and the lead compound are noxious to the human body. Therefore, though the lead free bronze (LFB) alloys using the rare metals are developed, the problem on resources has been pointed out. On the other hand, the powder of LFB including the sulfide (Cu5FeS4) of Cu-Fe-S series was developed, and it was reported that the materials sintered the powder show the higher sliding characteristics than those of lead bronze. Therefore, the bimetal materials sintered after spraying that powder on the substrates have achieved high functionality. However, it is desired to establish the method for quantitatively evaluating the progress of the breakage conditions and for acquiring the design information on the realization of the requested mechanical properties. By comparing the breakage types occurred in the tensile test with the characteristics of the AE events emitted by those types, the parameters for evaluating those types were proposed and those effectiveness were reported in the previous study. On the other hand, the establishment of the life judgment method is desired as the main causes of many breakage accidents are fatigue phenomenon. However, the accident analyses are difficult because the traces of the breakage are not clear as for the fatigue breakage of the sintered materials. In this study, the Ib-value derived from the amplitude distribution of the AE events detected in the fatigue test was applied for the life judgement, and that effectiveness was examined. |
| Author | TAKUMA, Masanori SATO, Tomohiro HIRAI, Yoshimasa SAITOH, Ken-ichi TAKAHASHI, Yoshimasa |
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| References | Aki. K., Maximum Likelihood Estimate of b in the Formula log N = a - bM and Its Confidence Limits, Bulletin of Earthquake Research Institute, Vol.43 (1965), pp.237-239. Onoe. M., Yamaguchi. K., Nakasa, H., Sano. K., Isono. E. and Watanabe. T., The Basics and Applications of Acoustic Emission, CORONA Publishing Co., Ltd. (1976), pp.56-57 (in Japanese). The Japanese Society for Non-Destructive Inspection, Acoustic Emission Testing I, The general incorporated association Japanese Society for Non-Destructive Inspection (2006), pp.4-22 (in Japanese). The Japan Copper and Brass Association Committee, The basics and engineering of copper and its alloy, The general incorporated association Japan Copper and Brass Association (1994), p.1, p.624 (in Japanese). Somiya, S., Asano, T. and Sugiyama, T., Relationship between frequency distribution characteristics of acoustic emission and fracture mechanisms on AFRP (2nd report, Analysis of frequency distribution by weighted mean frequency distribution method), Transactions of the Japan Society of Mechanical Engineers, Series A, Vol.60, No.577 (1994), pp.1376-1381 (in Japanese). Yuuki, R., Ishikawa, H., Kishimoto, K. and Syu, J., Strength (Dynamics) of the interface, BAIFUKAN Publishing Co., Ltd. (1993), pp.1-2 (in Japanese). Li. W. Z., Yuyama. S., Shiotani. T. and Ohtsu. M., Fracture Analysis in Concrete Specimens by Improved b-value, 1999 (12th) National Conference on Acoustic Emission (1999), pp.87-92 (in Japanese). The Japanese Society for Non-Destructive Inspection, Acoustic Emission Testing II, The general incorporated association Japanese Society for Non-Destructive Inspection (2008), pp.98-100 (in Japanese). Ohtsu. M., The Characteristic and Theory of Acoustic Emission, MORIKITA Publishing Co., Ltd. (2005), pp.1-10 (in Japanese). Aihara, K., Ikeguchi, T., Yamada, T. and Komuro, M., Basics and applications of chaos time series analysis, SANNGIYOU TOSYO Publishing Co., Ltd. (2000), pp.124-131. Oishi, K., Matsumoto, T. and Okubo, T., Development of ‘ECOBRASS’ Lead-free Copper Alloy, Materia Japan, Vol.39, No.1 (2000), pp.90-92 (in Japanese). Honda, K., Non-linear science guide Fractal, ASAKURA Publishing Co., Ltd. (2002), pp.42-45 (in Japanese). Kobayashi, H., Risk Associated with Materials - Lessons from Case Study of Failure Accidents -, Journal of the Japan Institute of Metals and Materials, Vol.66, No.12 (2002), pp.1164-1169 (in Japanese). The Japanese Society for Non-Destructive Inspection, Nondestructive Evaluation Engineering, The general incorporated association Japanese Society for Non-Destructive Inspection (1998), p.24 (in Japanese). Jono, M., Fundamental Research and Applied Technology - related to Fatigue Fracture of Machines and Structures -, Manufacturing & Technology, Vol.59, No.1 (2007), pp.30-32 (in Japanese). Sato, T. and Hirai, Y., R&D on Lead-Free Bronze for Good Friction Properties – Sulfide Dispersed Bronze for Sliding Material Application -, KURIMOTO technique, No.60 (2011), pp.9-13 (in Japanese). Shiotani. T., Miwa. S., Monma. K. and Ohtsu. M., Rock Failure Evaluation by AE improved b-Value, 1999 (12th) National Conference on Acoustic Emission (1999), pp.179-184 (in Japanese). Sasaki, T., Takuma, M., Saitoh, K., Sato, T., Hirai, Y., Sayama, S and Takahashi, Y., Study on Damage Evaluation of Bimetal with Lead-free Copper Alloy (Application of Acoustic Emission Method), Transactions of the JSME (in Japanese), Vol.80, No.813 (2014), DOI: 10.1299/transjsme.2014smm00X. Arakawa, K., Matuura, K,. Watabe, H. and Arakawa, Y., A Method of Noise Reduction for Speech Signals Using Component Separating ε-Filters, Institute of Electronics, Information, and Communication Engineers, Vol. J85-A, No.10 (2002), pp.1059-1069 (in Japanese). The edition of the Society of Materials Science in Japan., - The advanced material series - Destruction and Materials, SYOKABO Publishing Co., Ltd. (1989), pp.76-78 (in Japanese). Shiotani. T., Ikeda. K. and Ohtsu. M., Detection and evaluation of AE waves due to rock deformation, Construction and Building Materials, Vol.15, No.5-6, Elsecier Science Ltd. (2001), pp.235-246. |
| References_xml | – reference: Honda, K., Non-linear science guide Fractal, ASAKURA Publishing Co., Ltd. (2002), pp.42-45 (in Japanese). – reference: Aihara, K., Ikeguchi, T., Yamada, T. and Komuro, M., Basics and applications of chaos time series analysis, SANNGIYOU TOSYO Publishing Co., Ltd. (2000), pp.124-131. – reference: Shiotani. T., Ikeda. K. and Ohtsu. M., Detection and evaluation of AE waves due to rock deformation, Construction and Building Materials, Vol.15, No.5-6, Elsecier Science Ltd. (2001), pp.235-246. – reference: The edition of the Society of Materials Science in Japan., - The advanced material series - Destruction and Materials, SYOKABO Publishing Co., Ltd. (1989), pp.76-78 (in Japanese). – reference: The Japan Copper and Brass Association Committee, The basics and engineering of copper and its alloy, The general incorporated association Japan Copper and Brass Association (1994), p.1, p.624 (in Japanese). – reference: Jono, M., Fundamental Research and Applied Technology - related to Fatigue Fracture of Machines and Structures -, Manufacturing & Technology, Vol.59, No.1 (2007), pp.30-32 (in Japanese). – reference: Somiya, S., Asano, T. and Sugiyama, T., Relationship between frequency distribution characteristics of acoustic emission and fracture mechanisms on AFRP (2nd report, Analysis of frequency distribution by weighted mean frequency distribution method), Transactions of the Japan Society of Mechanical Engineers, Series A, Vol.60, No.577 (1994), pp.1376-1381 (in Japanese). – reference: Arakawa, K., Matuura, K,. Watabe, H. and Arakawa, Y., A Method of Noise Reduction for Speech Signals Using Component Separating ε-Filters, Institute of Electronics, Information, and Communication Engineers, Vol. J85-A, No.10 (2002), pp.1059-1069 (in Japanese). – reference: Yuuki, R., Ishikawa, H., Kishimoto, K. and Syu, J., Strength (Dynamics) of the interface, BAIFUKAN Publishing Co., Ltd. (1993), pp.1-2 (in Japanese). – reference: Sato, T. and Hirai, Y., R&D on Lead-Free Bronze for Good Friction Properties – Sulfide Dispersed Bronze for Sliding Material Application -, KURIMOTO technique, No.60 (2011), pp.9-13 (in Japanese). – reference: The Japanese Society for Non-Destructive Inspection, Acoustic Emission Testing II, The general incorporated association Japanese Society for Non-Destructive Inspection (2008), pp.98-100 (in Japanese). – reference: Oishi, K., Matsumoto, T. and Okubo, T., Development of ‘ECOBRASS’ Lead-free Copper Alloy, Materia Japan, Vol.39, No.1 (2000), pp.90-92 (in Japanese). – reference: Shiotani. T., Miwa. S., Monma. K. and Ohtsu. M., Rock Failure Evaluation by AE improved b-Value, 1999 (12th) National Conference on Acoustic Emission (1999), pp.179-184 (in Japanese). – reference: Sasaki, T., Takuma, M., Saitoh, K., Sato, T., Hirai, Y., Sayama, S and Takahashi, Y., Study on Damage Evaluation of Bimetal with Lead-free Copper Alloy (Application of Acoustic Emission Method), Transactions of the JSME (in Japanese), Vol.80, No.813 (2014), DOI: 10.1299/transjsme.2014smm00X. – reference: The Japanese Society for Non-Destructive Inspection, Nondestructive Evaluation Engineering, The general incorporated association Japanese Society for Non-Destructive Inspection (1998), p.24 (in Japanese). – reference: Li. W. Z., Yuyama. S., Shiotani. T. and Ohtsu. M., Fracture Analysis in Concrete Specimens by Improved b-value, 1999 (12th) National Conference on Acoustic Emission (1999), pp.87-92 (in Japanese). – reference: Ohtsu. M., The Characteristic and Theory of Acoustic Emission, MORIKITA Publishing Co., Ltd. (2005), pp.1-10 (in Japanese). – reference: Onoe. M., Yamaguchi. K., Nakasa, H., Sano. K., Isono. E. and Watanabe. T., The Basics and Applications of Acoustic Emission, CORONA Publishing Co., Ltd. (1976), pp.56-57 (in Japanese). – reference: Kobayashi, H., Risk Associated with Materials - Lessons from Case Study of Failure Accidents -, Journal of the Japan Institute of Metals and Materials, Vol.66, No.12 (2002), pp.1164-1169 (in Japanese). – reference: Aki. K., Maximum Likelihood Estimate of b in the Formula log N = a - bM and Its Confidence Limits, Bulletin of Earthquake Research Institute, Vol.43 (1965), pp.237-239. – reference: The Japanese Society for Non-Destructive Inspection, Acoustic Emission Testing I, The general incorporated association Japanese Society for Non-Destructive Inspection (2006), pp.4-22 (in Japanese). |
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| SubjectTerms | AE Bending fatigue test Bimetals Copper alloy Fractal dimension Ib-value Lead free bronze Sintered materials |
| Title | Study on damage evaluation of bimetal with the lead-free copper alloy (Life evaluation in bending fatigue test with AE method) |
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