空心环形件电渣熔铸内结晶器铜板变形有限元瞬态分析

借助有限元方法,建立含结晶器、自耗电极、渣池、金属熔池、铸锭、底垫、渣壳和气隙区的物理模型,模拟“空心环形件电渣熔铸”金属熔池形成、发展、结束过程中内结晶器铜板的径向变形.模拟与试验结果表明,当结晶器、自耗电极、渣料渣深、炉口电压相同时,一般金属熔池越浅,越容易获得良好组织;金属熔池越深且温度越高,内结晶器铜板炉后径向位移量越大;熔铸过程内结晶器铜板中部最易变形,该位置增加筋板可有效控制内结晶器铜板的炉后径向变形....

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Published in东北大学学报(自然科学版) Vol. 37; no. 9; pp. 1332 - 1337
Main Author 王安国 姜周华 唐骥 董艳伍
Format Journal Article
LanguageChinese
Published 东北大学冶金学院,辽宁沈阳110819 2016
沈阳铸造研究所,辽宁沈阳110022%东北大学冶金学院,辽宁沈阳,110819%沈阳铸造研究所,辽宁沈阳,110022
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Abstract 借助有限元方法,建立含结晶器、自耗电极、渣池、金属熔池、铸锭、底垫、渣壳和气隙区的物理模型,模拟“空心环形件电渣熔铸”金属熔池形成、发展、结束过程中内结晶器铜板的径向变形.模拟与试验结果表明,当结晶器、自耗电极、渣料渣深、炉口电压相同时,一般金属熔池越浅,越容易获得良好组织;金属熔池越深且温度越高,内结晶器铜板炉后径向位移量越大;熔铸过程内结晶器铜板中部最易变形,该位置增加筋板可有效控制内结晶器铜板的炉后径向变形.
AbstractList 借助有限元方法,建立含结晶器、自耗电极、渣池、金属熔池、铸锭、底垫、渣壳和气隙区的物理模型,模拟“空心环形件电渣熔铸”金属熔池形成、发展、结束过程中内结晶器铜板的径向变形.模拟与试验结果表明,当结晶器、自耗电极、渣料渣深、炉口电压相同时,一般金属熔池越浅,越容易获得良好组织;金属熔池越深且温度越高,内结晶器铜板炉后径向位移量越大;熔铸过程内结晶器铜板中部最易变形,该位置增加筋板可有效控制内结晶器铜板的炉后径向变形.
TF748.6; 借助有限元方法,建立含结晶器、自耗电极、渣池、金属熔池、铸锭、底垫、渣壳和气隙区的物理模型,模拟“空心环形件电渣熔铸”金属熔池形成、发展、结束过程中内结晶器铜板的径向变形.模拟与试验结果表明,当结晶器、自耗电极、渣料渣深、炉口电压相同时,一般金属熔池越浅,越容易获得良好组织;金属熔池越深且温度越高,内结晶器铜板炉后径向位移量越大;熔铸过程内结晶器铜板中部最易变形,该位置增加筋板可有效控制内结晶器铜板的炉后径向变形.
Author 王安国 姜周华 唐骥 董艳伍
AuthorAffiliation 东北大学冶金学院,辽宁沈阳110819 沈阳铸造研究所,辽宁沈阳110022
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Author_FL JIANG Zhou-hua
TANG Ji
WANG An-guo
DONG Yan-wu
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DocumentTitleAlternate FEM Transient Analysis of Copper Plate Deformation of Inner Mold for ESR Hollow Cylindrical Castings
DocumentTitle_FL FEM Transient Analysis of Copper Plate Deformation of Inner Mold for ESR Hollow Cylindrical Castings
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Issue 9
Keywords radial deformation
transient
径向变形
FEM (finite element method)
内结晶器
金属熔池
inner mold
空心环形件电渣熔铸
瞬态
metal basin
有限元法
ESR (electro-slag remelting) hollow cylindrical casting
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Notes FEM ( finite element m e t h o d); E S R ( electro-slag remelting ) hollow cylindrical casting; metal basin; transient; inner m o l d; radial deformation
21-1344/T
A physical model that includes mold,electrode,slag pool,metal basin,ingot,pad, slag shell and air gap was established by using finite element method (FEM ) to simulate the radial deformation of copper plate during the formation and development of the metal basin for ESR ( electro-slag remelting) hollow cylindrical castings. The results showed that if the voltage of the mold,the consumable electrode,the slag and the oven is equal,generally,the shallower the metal basin is, the easier it is to obtain good organization; the deeper the metal basin is and the higher temperature the metal basin is, the bigger the finial radial displacement of copper plate is,the copper plate will easily change shape in the mid height of the inner mold, where add the rib plate can control the finial radial deformation availably.
WANG An-guo,JIANG Zhou-hua,TANG Ji,DONG Yan-wu
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PublicationTitle 东北大学学报(自然科学版)
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PublicationYear 2016
Publisher 东北大学冶金学院,辽宁沈阳110819
沈阳铸造研究所,辽宁沈阳110022%东北大学冶金学院,辽宁沈阳,110819%沈阳铸造研究所,辽宁沈阳,110022
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SubjectTerms 内结晶器
径向变形
有限元法
瞬态
空心环形件电渣熔铸
金属熔池
Title 空心环形件电渣熔铸内结晶器铜板变形有限元瞬态分析
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