Welding-induced corrosion and protective measures for clad rebars in neutral chloride environments
Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a cross-sea bridge in Zhejiang Province. CO 2 gas shielded welding was employed in the prefabricated steel structure, with SS304 steel as the we...
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| Published in | Scientific reports Vol. 14; no. 1; pp. 11657 - 14 |
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| Main Authors | , , , , , , , |
| Format | Journal Article |
| Language | English |
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Nature Publishing Group UK
22.05.2024
Nature Publishing Group Nature Portfolio |
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| Abstract | Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a cross-sea bridge in Zhejiang Province. CO
2
gas shielded welding was employed in the prefabricated steel structure, with SS304 steel as the welding wire. This study investigated the welding on the corrosion resistance of clad rebars and explored corrosion protection measures for welded joints.The results indicated that refined grains appeared in both stainless steel and carbon steel due to distinct dynamic recrystallization (DRX) during welding. The corrosion resistance, as determined by potentiodynamic polarization curve analysis of the material’s interaction with the solution ranked as follows: clad rebar (polished) > clad rebar welding (CRW) > painting the clad rebar after welding (PCRW) > clad rebar (unpolished) > carbon-steel welding (CSW) > carbon-steel bar > cold spraying zinc after clad rebar welding (ZCRW). However, an accelerated corrosion test with four samples for 600 s with a corrosion current of 0.8 A revealed minimal corrosion damage on zinc-coated surfaces. Hence, welding joints for clad steel structures are considered feasible and must be subject to cold zinc spraying after polishing to enhance their corrosion resistance. |
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| AbstractList | Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a cross-sea bridge in Zhejiang Province. CO2 gas shielded welding was employed in the prefabricated steel structure, with SS304 steel as the welding wire. This study investigated the welding on the corrosion resistance of clad rebars and explored corrosion protection measures for welded joints.The results indicated that refined grains appeared in both stainless steel and carbon steel due to distinct dynamic recrystallization (DRX) during welding. The corrosion resistance, as determined by potentiodynamic polarization curve analysis of the material’s interaction with the solution ranked as follows: clad rebar (polished) > clad rebar welding (CRW) > painting the clad rebar after welding (PCRW) > clad rebar (unpolished) > carbon-steel welding (CSW) > carbon-steel bar > cold spraying zinc after clad rebar welding (ZCRW). However, an accelerated corrosion test with four samples for 600 s with a corrosion current of 0.8 A revealed minimal corrosion damage on zinc-coated surfaces. Hence, welding joints for clad steel structures are considered feasible and must be subject to cold zinc spraying after polishing to enhance their corrosion resistance. Abstract Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a cross-sea bridge in Zhejiang Province. CO2 gas shielded welding was employed in the prefabricated steel structure, with SS304 steel as the welding wire. This study investigated the welding on the corrosion resistance of clad rebars and explored corrosion protection measures for welded joints.The results indicated that refined grains appeared in both stainless steel and carbon steel due to distinct dynamic recrystallization (DRX) during welding. The corrosion resistance, as determined by potentiodynamic polarization curve analysis of the material’s interaction with the solution ranked as follows: clad rebar (polished) > clad rebar welding (CRW) > painting the clad rebar after welding (PCRW) > clad rebar (unpolished) > carbon-steel welding (CSW) > carbon-steel bar > cold spraying zinc after clad rebar welding (ZCRW). However, an accelerated corrosion test with four samples for 600 s with a corrosion current of 0.8 A revealed minimal corrosion damage on zinc-coated surfaces. Hence, welding joints for clad steel structures are considered feasible and must be subject to cold zinc spraying after polishing to enhance their corrosion resistance. Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a cross-sea bridge in Zhejiang Province. CO 2 gas shielded welding was employed in the prefabricated steel structure, with SS304 steel as the welding wire. This study investigated the welding on the corrosion resistance of clad rebars and explored corrosion protection measures for welded joints.The results indicated that refined grains appeared in both stainless steel and carbon steel due to distinct dynamic recrystallization (DRX) during welding. The corrosion resistance, as determined by potentiodynamic polarization curve analysis of the material’s interaction with the solution ranked as follows: clad rebar (polished) > clad rebar welding (CRW) > painting the clad rebar after welding (PCRW) > clad rebar (unpolished) > carbon-steel welding (CSW) > carbon-steel bar > cold spraying zinc after clad rebar welding (ZCRW). However, an accelerated corrosion test with four samples for 600 s with a corrosion current of 0.8 A revealed minimal corrosion damage on zinc-coated surfaces. Hence, welding joints for clad steel structures are considered feasible and must be subject to cold zinc spraying after polishing to enhance their corrosion resistance. Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a cross-sea bridge in Zhejiang Province. CO2 gas shielded welding was employed in the prefabricated steel structure, with SS304 steel as the welding wire. This study investigated the welding on the corrosion resistance of clad rebars and explored corrosion protection measures for welded joints.The results indicated that refined grains appeared in both stainless steel and carbon steel due to distinct dynamic recrystallization (DRX) during welding. The corrosion resistance, as determined by potentiodynamic polarization curve analysis of the material's interaction with the solution ranked as follows: clad rebar (polished) > clad rebar welding (CRW) > painting the clad rebar after welding (PCRW) > clad rebar (unpolished) > carbon-steel welding (CSW) > carbon-steel bar > cold spraying zinc after clad rebar welding (ZCRW). However, an accelerated corrosion test with four samples for 600 s with a corrosion current of 0.8 A revealed minimal corrosion damage on zinc-coated surfaces. Hence, welding joints for clad steel structures are considered feasible and must be subject to cold zinc spraying after polishing to enhance their corrosion resistance.Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a cross-sea bridge in Zhejiang Province. CO2 gas shielded welding was employed in the prefabricated steel structure, with SS304 steel as the welding wire. This study investigated the welding on the corrosion resistance of clad rebars and explored corrosion protection measures for welded joints.The results indicated that refined grains appeared in both stainless steel and carbon steel due to distinct dynamic recrystallization (DRX) during welding. The corrosion resistance, as determined by potentiodynamic polarization curve analysis of the material's interaction with the solution ranked as follows: clad rebar (polished) > clad rebar welding (CRW) > painting the clad rebar after welding (PCRW) > clad rebar (unpolished) > carbon-steel welding (CSW) > carbon-steel bar > cold spraying zinc after clad rebar welding (ZCRW). However, an accelerated corrosion test with four samples for 600 s with a corrosion current of 0.8 A revealed minimal corrosion damage on zinc-coated surfaces. Hence, welding joints for clad steel structures are considered feasible and must be subject to cold zinc spraying after polishing to enhance their corrosion resistance. Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a cross-sea bridge in Zhejiang Province. CO gas shielded welding was employed in the prefabricated steel structure, with SS304 steel as the welding wire. This study investigated the welding on the corrosion resistance of clad rebars and explored corrosion protection measures for welded joints.The results indicated that refined grains appeared in both stainless steel and carbon steel due to distinct dynamic recrystallization (DRX) during welding. The corrosion resistance, as determined by potentiodynamic polarization curve analysis of the material's interaction with the solution ranked as follows: clad rebar (polished) > clad rebar welding (CRW) > painting the clad rebar after welding (PCRW) > clad rebar (unpolished) > carbon-steel welding (CSW) > carbon-steel bar > cold spraying zinc after clad rebar welding (ZCRW). However, an accelerated corrosion test with four samples for 600 s with a corrosion current of 0.8 A revealed minimal corrosion damage on zinc-coated surfaces. Hence, welding joints for clad steel structures are considered feasible and must be subject to cold zinc spraying after polishing to enhance their corrosion resistance. |
| ArticleNumber | 11657 |
| Author | Zhuang, Zecheng Lu, Weiping Li, Zhen Qian, Xuehai Jiang, Wei Zeng, Lei Xiang, Yong Tan, Jianping |
| Author_xml | – sequence: 1 givenname: Zecheng surname: Zhuang fullname: Zhuang, Zecheng organization: Light Alloys Research Institute, Central South University, Guangxi Normal University of Science and Technology, State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University – sequence: 2 givenname: Weiping surname: Lu fullname: Lu, Weiping organization: Light Alloys Research Institute, Central South University, State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University – sequence: 3 givenname: Lei surname: Zeng fullname: Zeng, Lei organization: State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University, School of Mechanical and Electrical Engineering, Central South University – sequence: 4 givenname: Jianping surname: Tan fullname: Tan, Jianping email: jptan@csu.edu.cn organization: Light Alloys Research Institute, Central South University, State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University – sequence: 5 givenname: Xuehai surname: Qian fullname: Qian, Xuehai organization: School of Mechanical and Electrical Engineering, Central South University, Technology Centre, Guangxi Liuzhou Iron and Steel Group Ltd – sequence: 6 givenname: Zhen surname: Li fullname: Li, Zhen organization: State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University, School of Mechanical and Electrical Engineering, Central South University – sequence: 7 givenname: Wei surname: Jiang fullname: Jiang, Wei organization: State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University, School of Mechanical and Electrical Engineering, Central South University – sequence: 8 givenname: Yong surname: Xiang fullname: Xiang, Yong organization: State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University, School of Mechanical and Electrical Engineering, Central South University |
| BackLink | https://www.ncbi.nlm.nih.gov/pubmed/38777822$$D View this record in MEDLINE/PubMed |
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| Keywords | Dynamic recrystallization (DRX) Neutral chloride environment Clad rebars welding (CRW) Electrochemical corrosion |
| Language | English |
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| Snippet | Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a... Abstract Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for... |
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| SubjectTerms | 639/166 639/301 Carbon Carbon dioxide Clad rebars welding (CRW) Corrosion Corrosion resistance Corrosion tests Dynamic recrystallization (DRX) Electrochemical corrosion Humanities and Social Sciences multidisciplinary Neutral chloride environment Science Science (multidisciplinary) Spraying Stainless steel Welding Zinc |
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| Title | Welding-induced corrosion and protective measures for clad rebars in neutral chloride environments |
| URI | https://link.springer.com/article/10.1038/s41598-024-56348-z https://www.ncbi.nlm.nih.gov/pubmed/38777822 https://www.proquest.com/docview/3058372930 https://www.proquest.com/docview/3059255711 https://pubmed.ncbi.nlm.nih.gov/PMC11111673 https://doaj.org/article/a138d4fc7901468e9f59f8d4fd52f913 |
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