Catalytic pyrolysis of waste polypropylene using low-cost natural catalysts

The objective of this research is to produce oil from the catalytic pyrolysis of waste polypropylene (WPP) using a low-cost natural catalyst. Three natural catalysts were examined, i.e. Kaolin, Hematite, and white sand. Different catalyst-to-plastic ratios were examined, i.e. 1:1, 1:2, 1:4, 1:6, and...

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Published inScientific reports Vol. 13; no. 1; p. 11766
Main Authors Eldahshory, A. I., Emara, Karim, Abd-Elhady, M. S., Ismail, M. A.
Format Journal Article
LanguageEnglish
Published London Nature Publishing Group UK 20.07.2023
Nature Publishing Group
Nature Portfolio
Subjects
639/166/898
639/4077/4082
639/4077/909
Calorimetry
Catalysts
Differential scanning calorimetry
Gas chromatography
Humanities and Social Sciences
Kaolin
Mass spectrometry
Mass spectroscopy
multidisciplinary
Polypropylene
Pyrolysis
Sand
Science
Science (multidisciplinary)
Yard waste
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Abstract The objective of this research is to produce oil from the catalytic pyrolysis of waste polypropylene (WPP) using a low-cost natural catalyst. Three natural catalysts were examined, i.e. Kaolin, Hematite, and white sand. Different catalyst-to-plastic ratios were examined, i.e. 1:1, 1:2, 1:4, 1:6, and 1:8. The utilized catalysts were elementally analyzed using the XRF analysis and the surface area was analyzed by the BET multi-point method. The WPP thermal degradation behavior was investigated by the thermogravimetric analysis (TGA), then the generated liquid oil was analyzed using the gas chromatography-mass spectrometry (GC–MS) and the differential scanning calorimetry (DSC). Thermal cracking without a catalyst produced a yield of 70 wt% of liquid oil, and the maximum oil yield in case of using Hematite and white sand as a catalysts were 70 wt% and 68 wt%, respectively. However, the ratio of 1:2 of the Kaolin to the WPP produced the highest oil yield of 80.75 wt%, and the ratio of 1:8 of the white sand to the WPP produced the highest gas yield, i.e. 44 wt%. Using Kaolin in the catalytic pyrolysis of WPP produced oil with the lowest percentage of heavy oils, i.e. 25.98%, and the highest percentage of light oils, which is 25.37%, when compared to other catalysts such as Hematite and white sand. Kaolin has the lowest cost of oil production compared to Hematite and white sand, which is 0.28 $/kg of oil. Kaolin is an economical catalyst that improves the quality, as well as the quantity of the produced oil in comparison to Hematite, white sand and the non-catalytic case.
AbstractList The objective of this research is to produce oil from the catalytic pyrolysis of waste polypropylene (WPP) using a low-cost natural catalyst. Three natural catalysts were examined, i.e. Kaolin, Hematite, and white sand. Different catalyst-to-plastic ratios were examined, i.e. 1:1, 1:2, 1:4, 1:6, and 1:8. The utilized catalysts were elementally analyzed using the XRF analysis and the surface area was analyzed by the BET multi-point method. The WPP thermal degradation behavior was investigated by the thermogravimetric analysis (TGA), then the generated liquid oil was analyzed using the gas chromatography-mass spectrometry (GC–MS) and the differential scanning calorimetry (DSC). Thermal cracking without a catalyst produced a yield of 70 wt% of liquid oil, and the maximum oil yield in case of using Hematite and white sand as a catalysts were 70 wt% and 68 wt%, respectively. However, the ratio of 1:2 of the Kaolin to the WPP produced the highest oil yield of 80.75 wt%, and the ratio of 1:8 of the white sand to the WPP produced the highest gas yield, i.e. 44 wt%. Using Kaolin in the catalytic pyrolysis of WPP produced oil with the lowest percentage of heavy oils, i.e. 25.98%, and the highest percentage of light oils, which is 25.37%, when compared to other catalysts such as Hematite and white sand. Kaolin has the lowest cost of oil production compared to Hematite and white sand, which is 0.28 $/kg of oil. Kaolin is an economical catalyst that improves the quality, as well as the quantity of the produced oil in comparison to Hematite, white sand and the non-catalytic case.
Abstract The objective of this research is to produce oil from the catalytic pyrolysis of waste polypropylene (WPP) using a low-cost natural catalyst. Three natural catalysts were examined, i.e. Kaolin, Hematite, and white sand. Different catalyst-to-plastic ratios were examined, i.e. 1:1, 1:2, 1:4, 1:6, and 1:8. The utilized catalysts were elementally analyzed using the XRF analysis and the surface area was analyzed by the BET multi-point method. The WPP thermal degradation behavior was investigated by the thermogravimetric analysis (TGA), then the generated liquid oil was analyzed using the gas chromatography-mass spectrometry (GC–MS) and the differential scanning calorimetry (DSC). Thermal cracking without a catalyst produced a yield of 70 wt% of liquid oil, and the maximum oil yield in case of using Hematite and white sand as a catalysts were 70 wt% and 68 wt%, respectively. However, the ratio of 1:2 of the Kaolin to the WPP produced the highest oil yield of 80.75 wt%, and the ratio of 1:8 of the white sand to the WPP produced the highest gas yield, i.e. 44 wt%. Using Kaolin in the catalytic pyrolysis of WPP produced oil with the lowest percentage of heavy oils, i.e. 25.98%, and the highest percentage of light oils, which is 25.37%, when compared to other catalysts such as Hematite and white sand. Kaolin has the lowest cost of oil production compared to Hematite and white sand, which is 0.28 $/kg of oil. Kaolin is an economical catalyst that improves the quality, as well as the quantity of the produced oil in comparison to Hematite, white sand and the non-catalytic case.
Abstract The objective of this research is to produce oil from the catalytic pyrolysis of waste polypropylene (WPP) using a low-cost natural catalyst. Three natural catalysts were examined, i.e. Kaolin, Hematite, and white sand. Different catalyst-to-plastic ratios were examined, i.e. 1:1, 1:2, 1:4, 1:6, and 1:8. The utilized catalysts were elementally analyzed using the XRF analysis and the surface area was analyzed by the BET multi-point method. The WPP thermal degradation behavior was investigated by the thermogravimetric analysis (TGA), then the generated liquid oil was analyzed using the gas chromatography-mass spectrometry (GC–MS) and the differential scanning calorimetry (DSC). Thermal cracking without a catalyst produced a yield of 70 wt% of liquid oil, and the maximum oil yield in case of using Hematite and white sand as a catalysts were 70 wt% and 68 wt%, respectively. However, the ratio of 1:2 of the Kaolin to the WPP produced the highest oil yield of 80.75 wt%, and the ratio of 1:8 of the white sand to the WPP produced the highest gas yield, i.e. 44 wt%. Using Kaolin in the catalytic pyrolysis of WPP produced oil with the lowest percentage of heavy oils, i.e. 25.98%, and the highest percentage of light oils, which is 25.37%, when compared to other catalysts such as Hematite and white sand. Kaolin has the lowest cost of oil production compared to Hematite and white sand, which is 0.28 $/kg of oil. Kaolin is an economical catalyst that improves the quality, as well as the quantity of the produced oil in comparison to Hematite, white sand and the non-catalytic case.
ArticleNumber 11766
Author Emara, Karim
Ismail, M. A.
Abd-Elhady, M. S.
Eldahshory, A. I.
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CitedBy_id crossref_primary_10_1038_s41598_024_60851_8
crossref_primary_10_1016_j_joei_2024_101661
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  publication-title: J. Chem. Soc. Pak.
  contributor:
    fullname: F Mabood
– ident: 37769_CR8
– volume: 11
  start-page: P14
  issue: 3
  year: 2021
  ident: 37769_CR47
  publication-title: Int. J. Life Sci. Pharma Res
  contributor:
    fullname: WS Saudagar
– volume: 22
  year: 2021
  ident: 37769_CR33
  publication-title: Environ. Technol. Innov.
  doi: 10.1016/j.eti.2021.101455
  contributor:
    fullname: ET Aisien
– volume: 57
  start-page: 600
  issue: 4
  year: 2016
  ident: 37769_CR5
  publication-title: Zaštita Materijala
  doi: 10.5937/ZasMat1604600M
  contributor:
    fullname: K Miteva
– ident: 37769_CR35
– volume: 89
  start-page: 30
  issue: 1
  year: 2010
  ident: 37769_CR49
  publication-title: J. Anal. Appl. Pyrol.
  doi: 10.1016/j.jaap.2010.05.002
  contributor:
    fullname: K Murata
– volume: 310
  year: 2020
  ident: 37769_CR50
  publication-title: Biores. Technol.
  doi: 10.1016/j.biortech.2020.123473
  contributor:
    fullname: HW Ryu
– volume: 254
  year: 2022
  ident: 37769_CR2
  publication-title: Energy Convers. Manage.
  doi: 10.1016/j.enconman.2022.115243
  contributor:
    fullname: Y Peng
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Snippet The objective of this research is to produce oil from the catalytic pyrolysis of waste polypropylene (WPP) using a low-cost natural catalyst. Three natural...
Abstract The objective of this research is to produce oil from the catalytic pyrolysis of waste polypropylene (WPP) using a low-cost natural catalyst. Three...
Abstract The objective of this research is to produce oil from the catalytic pyrolysis of waste polypropylene (WPP) using a low-cost natural catalyst. Three...
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SubjectTerms 639/166/898
639/4077/4082
639/4077/909
Calorimetry
Catalysts
Differential scanning calorimetry
Gas chromatography
Humanities and Social Sciences
Kaolin
Mass spectrometry
Mass spectroscopy
multidisciplinary
Polypropylene
Pyrolysis
Sand
Science
Science (multidisciplinary)
Yard waste
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Title Catalytic pyrolysis of waste polypropylene using low-cost natural catalysts
URI https://link.springer.com/article/10.1038/s41598-023-37769-8
https://www.ncbi.nlm.nih.gov/pubmed/37474551
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https://pubmed.ncbi.nlm.nih.gov/PMC10359456
https://doaj.org/article/ddd2dbd8fb164e8fa182a9f8787ed171
Volume 13
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